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Removing and Replacing System Options : Dell PowerEdge 6600 Systems Service Manual

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Removing and Replacing System Options

Dell™ PowerEdge™ 6600 Systems Service Manual

  Recommended Tools

  System Orientation

  Bezel

  System Covers

  Inside the System

  Control Panel

  Chassis Intrusion Switch

  Fan Assembly Tray

  Power Supplies

  AC Power Module

  Expansion Cards

  I/O Riser Card

  Expansion-Card Insulator and I/O Board

  Peripheral Riser Card

  Memory Riser Cards

  Memory Modules

  SCSI Interface Cables

  SCSI Configuration Information

  Peripheral Bay

  External SCSI Tape Drive

  Hard Drives

  SCSI Backplanes

  CD and Diskette Drives

  RAID Controller Card

  Microprocessor Tray

  Microprocessors

  Microprocessor Board

  Power Supply Distribution Board

  System Battery


The procedures in this guide require that you remove the cover and work inside the system. While working inside the system, do not attempt to service the system except as explained in this manual and elsewhere in your system documentation. Always follow the instructions closely. Make sure to review all of the procedures in "Safety Instructions" in your System Information document.

CAUTION: Only trained service technicians are authorized to remove the system cover and access any of the components inside the system. See your System Information document for complete safety information.

This section provides servicing procedures for components inside the system. Before you start any of the procedures in this section, perform the following tasks:

  • Perform the procedures described in "External Visual Inspection."

  • Read the safety information in the System Information document.

When there is no replacement procedure provided, use the removal procedure in reverse order to install the replacement part.


Recommended Tools

You need the following items to perform the procedures in this section:

  • Key to the system keylock

  • Torx T15 wrench

  • 1/8-inch wide flat-tipped screwdriver

  • 1/4-inch nut driver

  • #1 and #2 Phillips screwdriver

  • Wrist grounding strap


System Orientation

Figure 4-1 shows the rack and tower versions of your system. The illustrations in this document are based on the tower version with the system laying on its right side.

Figure 4-1. System Orientation


Bezel

The bezel has status and caution indicators. Opening or removing the bezel provides access to the power switch, diskette drive, CD drive, and hard drive(s). You must open the bezel and remove the system covers to gain access to internal components.

Opening the Bezel

  1. Using the system key, unlock the bezel if it is locked.

  2. Pull the bezel away from the system so that it is perpendicular to the system (see Figure 4-2).

Figure 4-2. Opening the Bezel

Closing the Bezel

  1. Swing the bezel closed until it snaps into place.

  2. Using the system key, lock the bezel.


System Covers

The system is enclosed by a bezel and two covers. To upgrade or troubleshoot the system, remove the system covers to gain access to internal components. The back cover must be removed before removing the front cover.

Removing the Back Cover

CAUTION: Read the safety instructions in your System Information document.
  1. Using the system key, unlock the back cover if it is locked.

  2. Loosen the thumbscrew that secures the back cover to the chassis (see Figure 4-3).

Figure 4-3. Removing and Replacing the Back Cover

  1. Slide the back cover backward and grasp the cover at both ends.

  2. Carefully lift the cover away from the system.

Replacing the Back Cover

CAUTION: Read the safety instructions in your System Information document.
  1. Check that no tools or parts are left inside the system and that any cables are routed so that they will not be damaged by the cover.

  2. Align the cover with the cover alignment notches on the sides of the chassis, and slide the cover forward (see Figure 4-3).

  3. Tighten the thumbscrew that secures the cover to the chassis (see Figure 4-3).

  4. Using the system key, lock the back cover.

Removing the Front Cover

CAUTION: Read the safety instructions in your System Information document.
  1. Remove the back cover (see "Removing the Back Cover").

  2. Slide the front cover backward and grasp the cover at both ends (see Figure 4-4).

  3. Carefully lift the cover away from the system.

Figure 4-4. Removing and Replacing the Front Cover

Replacing the Front Cover

CAUTION: Read the safety instructions in your System Information document.
  1. Check that no tools or parts are left inside the system and that any cables are routed so that they will not be damaged by the cover.

  2. Align the cover with the cover alignment notches on the sides of the chassis, and slide the cover forward (see Figure 4-4).

  3. Replace the back cover (see "Replacing the Back Cover").


Inside the System

In Figure 4-5, the system covers are removed and the bezel is opened to provide an interior view of the system.

Figure 4-5. Inside the System

The I/O board can accommodate up to 11 PCI expansion cards (10 PCI or PCI-X cards at 64 bit/33–100 MHz and one PCI card at 32 bit/33 MHz). The system memory is contained on two separate riser cards that must be populated with at least two memory modules each for the system to operate. The peripheral bay provides space for four additional 1-inch SCSI hard drives or one tape drive.

The hard-drive bays provide space for up to eight 1-inch SCSI hard drives. These hard drives are connected to a RAID controller card through the SCSI backplane board.

The power supply distribution board (PSDB) provides hot-plug logic and power distribution for the system. Your system can utilize an AC module or an optional, integrated redundant AC power module to provide AC current to the hot-pluggable power supplies. The AC module is used when a redundant power source is not required. The integrated redundant AC power module enables your system to use two AC inputs. Your system can operate on either of these inputs and automatically switches from the failing power source. The three hot-pluggable power supplies slide into connectors mounted on the PSDB and provide power to the system board, SCSI backplane board, and internal peripherals.

For non-SCSI drives such as the diskette drive and CD drive, an interface cable connects the interposer board, attached to the CD/diskette drive tray, to the peripheral riser card. For SCSI devices, interface cables connect externally accessible SCSI devices and the SCSI backplane board to a SCSI host adapter on either the I/O riser card or an expansion card (for more information, see "External SCSI Tape Drive").

During an installation or troubleshooting procedure, you may be required to change a jumper. For information on jumpers, see "Jumpers and Connectors."


Control Panel

The front-panel LCD control panel provides status information using an alphanumeric character display.

Removing the Control Panel

CAUTION: Read the safety instructions in your Systems Information document.
  1. Open the bezel (see "Opening the Bezel").

  2. Remove the back cover (see "Removing the Back Cover").

  3. Remove the front cover (see "Removing the Front Cover").

  4. Remove the following control panel cables:

    • The bezel connector cable

    • The control panel cable connected to the peripheral riser card

  5. Using a T15 torx driver, remove the four screws that secure the control panel to the front panel (see Figure 4-6).

Figure 4-6. Removing the Control Panel

  1. Remove the control panel.

Replacing the Control Panel

CAUTION: Read the safety instructions in your System Information document.
  1. Align the control panel to the front panel.

  2. Using a T15 torx driver and four screws, secure the control panel to the front panel (see Figure 4-6).

  3. Reconnect the following cables:

    • The bezel connector cable

    • The control panel cable from the peripheral riser card

  4. Replace the front cover (see "Replacing the Front Cover").

  5. Replace the back cover (see "Replacing the Back Cover").

  6. Close the bezel (see "Closing the Bezel").


Chassis Intrusion Switch

Removing the Chassis Intrusion Switch

CAUTION: Read the safety instructions in your Systems Information document.
  1. Open the bezel (see "Opening the Bezel").

  2. Remove the back cover (see "Removing the Back Cover").

  3. Disconnect the chassis intrusion switch cable from the I/O riser card.

  4. Grasp the chassis intrusion switch and pull straight up to remove the switch from the retaining bracket (see Figure 4-7).

Figure 4-7. Removing the Chassis Intrusion Switch

Replacing the Chassis Intrusion Switch

CAUTION: Read the safety instructions in your Systems Information document.
  1. Slide the chassis intrusion switch down into the retaining bracket (see Figure 4-7).

  2. Connect the chassis intrusion switch cable to the INTR connector on the I/O riser card (see Figure 5-2 for the location of the connector).

  3. Replace the back cover (see "Replacing the Back Cover").

  4. Close the bezel (see "Closing the Bezel").


Fan Assembly Tray

The system includes a fan assembly tray containing six fans. The fans can be removed as an assembly or individually.

Removing the Fan Assembly Tray

CAUTION: Read the safety instructions in your System Information document.
  1. Remove the back cover (see "Removing the Back Cover").

  2. Remove the front cover (see "Removing the Front Cover").

  3. Using the fan assembly tray handles, lift the assembly straight up to clear the chassis (see Figure 4-8).

Replacing the Fan Assembly Tray

CAUTION: Read the safety instructions in your System Information document.
NOTICE: Ensure that the memory riser card handles and the peripheral riser card handles are in the closed position before installing the fan assembly tray.
  1. Align the alignment tabs with the slots in the chassis (see Figure 4-8).

  2. Lower the fan assembly tray into the chassis.

  3. Ensure that the fans are fully seated.

  4. Replace the front cover (see "Replacing the Front Cover").

  5. Replace the back cover (see "Replacing the Back Cover").

Figure 4-8. Removing the Fan Assembly Tray

Removing a Cooling Fan

CAUTION: Read the safety instructions in your System Information document.
NOTE: The procedure for removing each individual fan is the same.
  1. Loosen the thumbscrew that secures the back cover to the chassis (see "Removing the Back Cover").

  2. Slide the back cover backward to the service position.

The back cover service position allows you to remove and replace fans without removing the back cover.

NOTICE: The cooling fans are hot-pluggable. To maintain proper cooling while the system is on, replace only one fan at a time.
  1. Locate the faulty fan.

  2. Rotate the handle to the upright position and lift the fan straight up to clear the fan assembly (see Figure 4-9).

Figure 4-9. Removing and Replacing a Cooling Fan

Replacing a Cooling Fan

CAUTION: Read the safety instructions in your System Information document.
NOTICE: Ensure that the memory riser card handles and the peripheral riser card handles are in the closed position before installing a cooling fan.
NOTE: The procedure for replacing each individual fan is the same.
  1. Lower the fan into the fan assembly until the fan snaps into position (see Figure 4-9).

NOTE: After installing a new fan, allow up to 30 seconds for the system to recognize the fan and determine whether it is working properly. The status indicator becomes green to signify that the fan is functioning properly (see Figure 4-9).
  1. Rotate the handle down into the installed position.

  2. Slide the back cover forward.

  3. Tighten the thumbscrew that secures the back cover to the chassis (see "Replacing the Back Cover").


Power Supplies

The system includes three hot-pluggable power supplies.

Removing a Power Supply

CAUTION: Read the safety instructions in your System Information document.
  1. Squeeze the power-supply handle's release tab and rotate the handle down (see Figure 4-10).

NOTICE: The power supplies are hot-pluggable. The system requires two power supplies to be installed for the system to operate normally. The system is in the redundant mode when all three power supplies are installed. Remove and replace only one power supply at a time in a system that is powered on.
  1. Remove the power supply by pulling the power supply straight out to clear the chassis (see Figure 4-10).

Figure 4-10. Removing and Replacing Power Supplies

Replacing a Power Supply

CAUTION: Read the safety instructions in your System Information document.
  1. Slide the new power supply into the chassis (see Figure 4-10).

  2. Rotate the power supply handle up until it snaps into place, securing the power supply to the chassis.

NOTE: After installing a new power supply, allow several seconds for the system to recognize the power supply and determine whether it is working properly. The power-on indicator becomes green to signify that the power supply is functioning properly (see Figure 3-5).

AC Power Module

Your system can operate with an AC module or an integrated redundant AC power module. The AC module is used when a redundant power source is not required. The integrated redundant AC power module enables your system to use two AC inputs. Your system can operate on either of these inputs and automatically switches from a failing power source. Both of these modules are removed and replaced using the same procedure.

Removing the AC Power Module

CAUTION: Read the safety instructions in your System Information document.
  1. Open the bezel (see "Opening the Bezel").

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Loosen the thumbscrew that secures the AC power module to the chassis.

  4. Remove the AC power module by grasping the handle and pulling the module straight out to clear the chassis (see Figure 4-11).

Figure 4-11. Removing and Replacing the AC Power Module

Replacing the AC Power Module

CAUTION: Read the safety instructions in your System Information document.
  1. Replace the AC power module by sliding the module into the chassis (see Figure 4-11).

  2. Tighten the thumbscrew that secures the AC power module to the chassis.

  3. Connect the system to the electrical outlet and turn on the system, including any attached peripherals.

  4. Close the bezel (see "Closing the Bezel").


Expansion Cards

The system includes 11 hot-pluggable expansion slots. Slot 1 operates at 33 MHz. Slots 2 through 11 are capable of operating at 33, 66, or 100 MHz. The expansion slots are on six different PCI buses (see Figure 5-3 for expansion-slot buses and operating speeds).

Expansion-Card Installation Guidelines

Use the following guidelines when installing expansion cards:

  • If you are installing a remote access card, it must be installed in slot 1. Slot 1 operates at 33 MHz.

  • RAID controller cards for internal drives must be installed in expansion slot 2 or 3.

  • You can install expansion cards of different operating speeds on the same bus; however, all cards on the same bus will operate at the speed of the slowest card on that bus. For example, if one card on the bus has an operating speed of 66 MHz and the other card has an operating speed of 100 MHz, the bus will operate only at 66 MHz.

  • To optimize performance, install only one expansion card on a single PCI bus. Otherwise, install only cards of the same operating speed on the same PCI bus. To identify the PCI buses, see Figure 5-3.

  • If you are replacing an expansion card with a card of a slower operating speed, you must power down the system to install the replacement card.

  • If the expansion card you are installing is of a slower operating speed than the cards already installed on the same PCI bus, you must power down all expansion slots on that bus. This action ensures that all expansion cards on that bus power up at the same operating speed. Otherwise, you can install the expansion card in an expansion slot that is alone on a PCI bus or on a PCI bus with cards of the same or slower operating speeds. To identify the PCI buses, see Figure 5-3.

  • Certain operating systems support only "hot-replace," in which a hot-pluggable expansion card is replaced with its exact equivalent, using the same PCI resources.

  • If you are hot-plugging a NIC expansion card, you must either hot-plug the NIC in an expansion slot that is alone on a PCI bus or on a PCI bus with no card other than another NIC. To identify the PCI buses, see Figure 5-3.

  • If you have trouble hot-plugging a particular expansion card, turn off your system before installing the card. If the problem persists, see "Obtaining Technical Assistance."

PCI Bus Scan Order

The system's BIOS scans and numbers PCI buses and devices during startup. Expansion slots are scanned according to the host bus ordering, not the slot numbers. See Table 4-1 for the order in which the expansion slots and embedded PCI devices are scanned. Figure 5-3 provides a diagram of the PCI buses and expansion slots.

Certain operating systems do not allow the PCI bus number of the system's boot controller to change after the operating system loads. Installing an expansion card with its own PCI bridge chip in an expansion slot earlier in the PCI bus scan order than the boot controller can cause the renumbering of the boot controller PCI bus number.

To allow your operating system to properly use the boot controller expansion card, install the boot controller card, such as a RAID or SCSI controller card, in expansion slot 2.

Several additional factors affect the assignment of PCI bus numbers:

  • An expansion card may have its own PCI bridge chip, which requires the assignment of a bus number for the card as well as one for the bridge. A particular expansion card may have two PCI bridge chips, which would result in three sequential PCI bus numbers all assigned in the same expansion slot.

  • The BIOS reserves PCI bus numbers that can be used when a hot-pluggable expansion card with its own PCI bridge chip is installed in the system.

If you install expansion cards, you may have some difficulty in directly determining the bus number of a controller on a particular expansion card. However, the PCI bus scan order listed in Table 4-1 can help you determine the relative numbering of PCI buses within the expansion slots. For example, a PCI controller residing in expansion slot 3 will never have a lower bus number than one in slot 2 because slot 2 precedes slot 3 in the scan order.

Table 4-1. PCI Bus Scan Order

Order

Device or Slot

1

Integrated SCSI controller on the I/O riser card

2

Video

3

Expansion slot 1

4

Expansion slot 2

5

Expansion slot 3

6

NIC 1

7

NIC 2

8

Expansion slot 6

9

Expansion slot 7

10

Expansion slot 4

11

Expansion slot 5

12

Expansion slot 10

13

Expansion slot 11

14

Expansion slot 8

15

Expansion slot 9

Installing an Expansion Card

CAUTION: If your system's operating system does not support hot-plug PCI or PCI-X expansion cards or the expansion card itself does not support hot-plug installation, turn off the system, including any attached peripherals, and disconnect the system from its electrical outlet. Read the safety instructions in your System Information document.
CAUTION: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Remove the back cover (see "Removing the Back Cover").

See the documentation that came with the expansion card for information on configuring the card, making internal connections, or otherwise customizing the card for your system.

  1. Open the plastic expansion-card latch:

    1. Press and hold the plastic tab on the outside of the system chassis.

    1. Press the release tab on the latch inside the system chassis (see Figure 4-12).

    2. Open the expansion-card latch and remove the filler bracket.

  2. If your operating system does not support hot-plug expansion cards, turn off the system, including any attached peripherals, and disconnect the system from its electrical outlet.

If your operating system does support hot-plug expansion cards, press the expansion-slot notify button and wait until the status indicator turns green.

See "Expansion-Slot Indicator Codes" for information on expansion-slot status.

  1. Install the expansion card (see Figure 4-12).

    1. Position the expansion card so that the card-edge connector aligns with the expansion-card connector on the I/O board.

    1. Insert the card-edge connector firmly into the expansion-card connector until the card is fully seated.

Figure 4-12. Installing an Expansion Card

  1. When the card is seated in the connector, close the expansion-card latch and the card-guide latch (see Figure 4-12).

  2. Connect any cables that should be attached to the card.

See the documentation that came with the card for information about its cable connections.

NOTE: SCSI cables connected from an expansion card to the SCSI backplane board should be routed under the fan assembly tray.
NOTE: If the expansion card you are installing is of a slower operating speed than the cards already installed on the same PCI bus, you must power down all expansion slots on that bus. This action ensures that all expansion cards on that bus power up at the same operating speed.
  1. Press the notify button for the expansion card that you installed and wait until the LED turns green.

  2. Replace the back cover (see "Replacing the Back Cover").

If you turned off your system in step 3 because your operating system does not support hot-plug expansion cards, replace the system back cover, reconnect the system to its electrical outlet, including any attached peripherals, and turn on the system.

Removing an Expansion Card

CAUTION: If your system's operating system does not support hot-plug PCI or PCI-X expansion cards or the expansion card itself does not support hot-plug installation, turn off the system, including any attached peripherals, and disconnect the system from its electrical outlet. Read the safety instructions in your System Information document.
CAUTION: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Remove the back cover (see "Removing the Back Cover").

  2. If your system's operating system does not support hot-plug expansion cards, turn off the system, including any attached peripherals, and disconnect the system from its electrical outlet.

If your operating system does support hot-plug expansion cards, press the notify button for the expansion slot and wait until the LED turns off.

  1. Disconnect any cables connected to the card.

  2. Release the expansion card:

    1. Grasp the card-guide latch and pull it away from the chassis (see Figure 4-12).

    1. Press and hold the plastic tab on the outside of the system chassis.

    2. Press the release tab on the expansion-card latch inside the system (see Figure 4-12).

    3. Open the expansion-card latch.

  3. Grasp the expansion card by its top corners, and carefully remove it from the expansion-card connector.

  4. If you are removing the card permanently, install a metal filler bracket over the empty card-slot opening.

NOTE: You must install a filler bracket over an empty expansion slot to maintain Federal Communications Commission (FCC) certification of the system. The brackets also keep dust and dirt out of the system and aid in proper cooling and airflow inside the system.
  1. Replace the back cover (see "Replacing the Back Cover").

If you turned off your system in step 2 because your system's operating system does not support hot-plug expansion cards, replace the system back cover, reconnect the system to its electrical outlet, including any attached peripherals, and turn on the system.


I/O Riser Card

The I/O riser card provides the communication signals for an external SCSI device, the chassis intrusion switch, and the back-panel status indicator, as well as for external devices connected to the system back panel. The I/O riser card also contains the system configuration jumpers and the embedded server management processor.

Removing the I/O Riser Card

CAUTION: Read the safety instructions in your System Information document.
  1. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  2. Remove the back cover (see "Removing the Back Cover").

  3. Disconnect the following I/O riser card cables (see Figure 4-13):

    • The system status indicator cable

    • The SCSI cable from the SCSI connector

    • The chassis intrusion switch cable from the INTR connector

Figure 4-13. Removing and Replacing the I/O Riser Card

  1. If applicable, loosen the thumbscrew that secures the external SCSI connector cover to the back panel and remove the cover (see Figure 4-13).

  2. Loosen the thumbscrew that secures the I/O riser card to the back panel (see Figure 4-13).

  3. Carefully lift the I/O riser card straight up to clear the chassis.

Replacing the I/O Riser Card

CAUTION: Read the safety instructions in your System Information document.
  1. Carefully lower the I/O riser card into the chassis while aligning the card-edge connectors with the connectors on the I/O board.

  2. Insert the card firmly into the I/O board connector until the card is fully seated.

  3. Tighten the thumbscrew that secures the I/O riser card to the back panel.

  4. Replace the external SCSI connector cover and tighten the thumbscrew that secures the cover to the back panel.

  5. Connect the following cables (see Figure 4-13):

    • The back-panel status indicator cable

    • The SCSI backplane cable to the SCSIA connector

    • The intrusion switch cable to the INTR connector

  6. Replace the back cover (see "Replacing the Back Cover").


Expansion-Card Insulator and I/O Board

Removing the Expansion-Card Insulator

CAUTION: Read the safety instructions in your System Information document.
  1. Open the bezel (see "Opening the Bezel").

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Remove the back cover (see "Removing the Back Cover").

  4. Remove the front cover (see "Removing the Front Cover").

  5. Raise the following components to the service position:

  6. Remove the fan assembly tray (see "Removing the Fan Assembly Tray").

  7. Slide the microprocessor tray out until the safety latches lock into place (see "Removing the Microprocessor Tray").

  8. Remove the I/O riser card (see "Removing the I/O Riser Card").

  9. Remove any expansion cards (see "Removing an Expansion Card").

  10. Using a #2 Phillips screwdriver, remove the thumbscrew that secures the expansion-card insulator to the I/O board (see Figure 4-14).

  11. While lifting the expansion-card insulator, use a flat-tipped screwdriver to release the insulator clips from both sides of the I/O board (see Figure 4-14).

  12. Remove the expansion-card insulator from the chassis.

Figure 4-14. Removing the Expansion-Card Insulator and I/O Board

Replacing the Expansion-Card Insulator

CAUTION: Read the safety instructions in your System Information document.
  1. Align the expansion-card insulator so that the insulator slides down over the I/O board connectors.

  2. Push the expansion-card insulator down so that the insulator clips snap onto the I/O board.

  3. Using a #2 Phillips screwdriver, tighten the thumbscrew that secures the expansion-card insulator to the I/O board.

  4. Replace any expansion cards that you removed (see "Installing an Expansion Card").

  5. Replace the I/O riser card (see "Replacing the I/O Riser Card").

  6. Slide the microprocessor tray into the chassis until the tray stops (see "Replacing the Microprocessor Tray").

  7. Lift the microprocessor tray handles up and push the tray forward slightly to engage the handle clasps.

  8. Rotate the microprocessor tray handles down until the tray is secured to the front panel.

  9. Reseat the following components:

  10. Replace the fan assembly tray (see "Replacing the Fan Assembly Tray").

  11. Replace the front cover (see "Replacing the Front Cover").

  12. Replace the back cover (see "Replacing the Back Cover").

  13. Close the bezel (see "Closing the Bezel").

Removing the I/O Board

CAUTION: Read the safety instructions in your System Information document.
  1. Remove the expansion-card insulator (see "Removing the Expansion-Card Insulator").

  2. Loosen the thumbscrew that secures the I/O board to the chassis (see Figure 4-14).

  3. Slide the I/O board toward the front of the system about 12.7 mm (0.5 inch).

  4. Lift the back of the I/O board off of its grounding tabs and then remove the I/O board from system chassis (see Figure 4-14).

Replacing the I/O Board

CAUTION: Read the safety instructions in your System Information document.
  1. Align the I/O board with the grounding tabs on the floor of the chassis.

  2. Slide the I/O board toward the back of the system about 12.7 mm (0.5 inch).

  3. Tighten the thumbscrew that secures the I/O board to the chassis (see Figure 4-14).

  4. Replace the expansion-card insulator (see "Replacing the Expansion-Card Insulator").


Peripheral Riser Card

The peripheral riser card provides the communication signals for the CD/diskette assembly and the control panel.

Removing the Peripheral Riser Card

CAUTION: Read the safety instructions in your System Information document.
  1. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  2. Remove the back cover (see "Removing the Back Cover").

  3. Remove the front cover (see "Removing the Front Cover").

  4. Disconnect the following cables from the peripheral riser card (see Figure 4-15):

    • The control panel cable from the CPCONN connector

    • The CD/diskette drive cable from the CDFDCONN connector

Figure 4-15. Removing and Replacing the Peripheral Riser Card

  1. Grasp the peripheral riser card ejectors, and rotate the ejectors up to release the card from the microprocessor board (see Figure 4-15).

  2. Lift the peripheral riser card straight up to clear the chassis.

Replacing the Peripheral Riser Card

CAUTION: Read the safety instructions in your System Information document.
  1. Position the peripheral riser card so that the card-edge connector is aligned with the riser card connector on the microprocessor board.

  2. Lower the card into the chassis until the ejectors are in the peripheral riser card guides (see Figure 4-15).

  3. Rotate the ejectors down until the until the card is fully seated.

  4. Connect the following cables (see Figure 4-15):

    • The control panel cable to the CPCONN connector

    • The CD/diskette cable to the CDFDCONN connector

  5. Replace the front cover (see "Replacing the Front Cover").

  6. Replace the back cover (see "Replacing the Back Cover").


Memory Riser Cards

The system contains two memory riser cards. Each card contains up to eight memory modules.

Removing the Memory Riser Cards

CAUTION: Read the safety instructions in your System Information document.
CAUTION: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  2. Remove the system front cover (see "Removing the Front Cover").

  3. Grasp the memory riser card ejectors, and rotate the ejectors up to release the card from the microprocessor board (see Figure 4-16).

  4. Lift the memory riser card straight up to clear the chassis.

Figure 4-16. Removing and Replacing Memory Riser Cards

Replacing the Memory Riser Cards

CAUTION: Read the safety instructions in your System Information document.
CAUTION: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Position the memory riser card so that the card-edge connector is aligned with the riser card connector on the microprocessor board.

  2. Lower the card into the chassis until the ejectors are in the memory riser card guides (see Figure 4-16).

  3. Rotate the ejectors levers down until the until the card is fully seated.

  4. Replace the system front cover (see "Replacing the Front Cover").


Memory Modules

The memory modules are contained on two memory riser cards. Each riser card has eight memory module sockets. Between the two memory riser cards, the system can accommodate from 512 MB to 16 GB of registered memory. The memory module sockets on each riser card are arranged in pairs (A and B) on four banks (1–4). Memory modules must be installed in at least one bank on each memory riser card for the system to operate. The memory modules should be installed starting with bank 1 and ending with bank 4 (see Figure 4-17). Each bank on each memory riser card must contain memory modules of the same size. For example, if bank 1 on one riser card contains 128-MB memory modules, bank 1 on the other riser card must also contain 128-MB memory modules.

To obtain the desired total memory for your system, you may need to install memory modules of different sizes. This is supported as long as the memory modules installed in each bank are the same size. For example, if you want the total memory in your system to be 6 GB, each memory riser card configuration could be as follows:

Table 4-2. Sample Memory Riser Card Configuration

Memory Riser Card A

Memory Riser Card B

Bank 1 = 2 GB

Bank 1 = 2 GB

Bank 2 = 1 GB

Bank 2 = 1 GB

Memory Upgrade Kits

The system is upgradable to 16 GB by installing combinations of 128-, 256-, 512-MB, and 1-GB registered memory modules. You can purchase memory upgrade kits as needed.

NOTE: The memory modules must be PC-1600 compliant.

Memory Module Installation Guidelines

Memory module sockets are arranged in pairs, labeled A and B, on each memory riser card. A pair of sockets on each memory riser card forms a single memory bank. See Figure 4-17 to identify the sockets on a memory riser card.

When you install memory modules, follow these guidelines:

  • Each bank must contain identical modules. You must install memory modules in matched sets of four, two in each memory riser card (see Figure 4-17).

  • Install identical memory modules in sockets A and B for bank 1 before installing modules in sockets for bank 2, and so on.

  • If you are populating memory banks using different sized memory modules, you must populate the memory banks in decreasing size of memory modules, starting with the largest size memory modules in bank 1.

  • Memory banks must be populated sequentially, which means that there can be no empty banks between the first and last populated banks.

Figure 4-17. Memory Module Sockets

Table 4-3 lists several sample memory configurations based on these guidelines.

NOTE: This table is a sample configuration of just one memory riser card. For the total desired memory, you must configure both riser cards identically with the same memory module sizes.

Table 4-3. Sample Memory Module Configurations

Total Desired
Memory

Bank 1

Bank 2

Bank 3

Bank 4

A

B

A

B

A

B

A

B

512 MB

128 MB

128 MB

None

None

None

None

None

None

1 GB

128 MB

128 MB

128 MB

128 MB

None

None

None

None

1 GB

256 MB

256 MB

None

None

None

None

None

None

2 GB

512 MB

512 MB

None

None

None

None

None

None

4 GB

512 MB

512 MB

512 MB

512 MB

None

None

None

None

4 GB

1 GB

1 GB

None

None

None

None

None

None

6 GB

1 GB

1 GB

512 MB

512 MB

None

None

None

None

12 GB

1 GB

1 GB

1 GB

1 GB

1 GB

1 GB

None

None

14 GB

1 GB

1 GB

1 GB

1 GB

1 GB

1 GB

512 MB

512 MB

16 GB

1 GB

1 GB

1 GB

1 GB

1 GB

1 GB

1 GB

1 GB

Performing a Memory Upgrade

CAUTION: Read the safety instructions in your System Information document.
CAUTION: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Remove the memory riser cards (see "Removing the Memory Riser Cards").

  2. Install or replace the memory module pairs on each memory riser card as necessary to reach the desired memory total (see "Installing Memory Modules" and "Removing Memory Modules").

See Figure 4-17 for the memory module socket locations on each memory riser card.

  1. Replace the memory riser cards (see "Replacing the Memory Riser Cards").

  2. Reconnect the system to the electrical outlet, and turn on the system.

After the system completes the POST routine, it runs a memory test.

The system detects that the new memory does not match the system configuration information, which is stored in NVRAM. The monitor displays an error message that ends with the following words:

Press <F1> to continue; <F2> to enter System Setup

  1. Press <F2> to enter the System Setup program, and check the System Memory setting in the system data box.

The system should have already changed the value in the System Memory setting to reflect the newly installed memory.

  1. If the System Memory value is incorrect, one or more of the memory modules may not be installed properly. Repeat steps 1 through 4 again, checking to make sure that the memory modules are firmly seated in their sockets.

  2. Run the system memory test in the system diagnostics.

Installing Memory Modules

CAUTION: Read the safety instructions in your System Information document.
CAUTION: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Remove the memory riser cards (see "Removing the Memory Riser Cards").

  2. Locate the memory module sockets on each memory riser card in which you will install a memory module (see Figure 4-17).

  3. Press down and outward on the ejectors, as shown in Figure 4-18, to allow the memory module to be inserted into the socket.

Figure 4-18. Removing and Replacing Memory Modules

  1. Align the memory module's edge connector with the alignment key, and insert the memory module in the socket (see Figure 4-18).

The memory module socket has an alignment key that allows the memory module to be installed in the socket in only one way.

  1. Press down on the memory module with your thumbs while pulling up on the ejectors with your index fingers to lock the memory module into the socket (see Figure 4-18).

When the memory module is properly seated in the socket, the memory module socket ejectors align with the ejectors on the other sockets with memory modules installed.

  1. Repeat steps 2 through 5 of this procedure to install the remaining memory modules.

  2. Perform steps 3 through 7 of the procedure in "Performing a Memory Upgrade."

Removing Memory Modules

CAUTION: Read the safety instructions in your System Information document.
CAUTION: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Remove the memory riser cards (see "Removing the Memory Riser Cards").

  2. Locate the memory module sockets on each memory riser card in which you will remove memory modules (see Figure 4-17).

  3. Press down and outward on the ejectors until the memory module pops out of the socket (see Figure 4-18).


SCSI Interface Cables

If you are installing a SCSI tape drive in the peripheral bay, you must connect it to the I/O riser card. If you are installing SCSI hard drives in the peripheral bay, you must connect the interface cable from the peripheral bay's daughter card to a RAID controller card.

These interface connectors are keyed for correct insertion. Keying ensures that the pin-1 wire in the cable connects to pin 1 in the connectors on both ends.

When you disconnect an interface cable, take care to grasp the cable connector, rather than the cable itself, to avoid stress on the cable.


SCSI Configuration Information

Although SCSI devices are installed in essentially the same way as other devices, their configuration requirements are different. To configure a SCSI device installed in the peripheral bay, follow the guidelines in the following subsections.

SCSI ID Numbers

Each device attached to a SCSI host adapter must have a unique SCSI ID number from 0 to 15.

A SCSI tape drive is configured as SCSI ID 6 (the default ID number for a tape drive).

NOTE: There is no requirement that SCSI ID numbers be assigned sequentially or that devices be attached to the cable according to ID number.

Device Termination

SCSI logic requires that the two devices at opposite ends of the SCSI chain be terminated and that all devices in between be unterminated. The SCSI cable included in the upgrade kit has an active terminator installed at the end of the cable. Therefore, when configuring the devices in the peripheral bay, you should disable the device's termination.


Peripheral Bay

The peripheral bay can be used for an additional four 1-inch SCSI hard drives or a tape drive.

Installing Hard Drives in the Peripheral Bay

CAUTION: Before you perform this procedure, you must turn off the system and disconnect it from its power source. For more information, read the safety precautions in your System Information document.
CAUTION: Your system may have more than one power supply cable. To reduce the risk of electrical shock, you must disconnect all power supply cables before servicing the system. For more information, read the safety precautions in your System Information document.
CAUTION: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Unpack the backplane kit.

  2. Open the bezel (see "Opening the Bezel").

  3. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  4. Remove the back cover (see "Removing the Back Cover").

  5. Remove the front cover (see "Removing the Front Cover").

  6. Remove the peripheral bay front panel (Figure 4-19):

    1. Remove the two front-panel covers.

    1. Remove the four T15 Torx screws that secure the front panel to the system.

Figure 4-19. Removing the Peripheral Bay Front Panel

  1. Raise the following components to the service position:

    • Memory riser cards

    • Peripheral riser card

  2. Remove the fan assembly tray (see "Removing the Fan Assembly Tray").

  3. Slide the microprocessor tray out until the safety latches lock into place (see "Removing the Microprocessor Tray").

  4. Install the 1x4 SCSI backplane (see Figure 4-20):

    1. Align the backplane with the grounding tabs inside the chassis.

    1. Slide the backplane to the left about 12.7 mm (0.5 inch).

    2. Tighten the thumbscrew that secures the backplane to the chassis.

  5. Connect the following cables to the backplane:

    • DC power cable from connector J16 on the PSDB

    • SCSI cable from the SCSI connector on the I/O riser card or a RAID controller card

NOTE: SCSI cables connected to the backplanes should be routed under the fan assembly tray.
  1. Replace the microprocessor tray (see "Replacing the Microprocessor Tray").

  2. Reseat the following components:

    • Peripheral riser card

    • Memory riser cards

  3. Replace the fan assembly tray (see "Replacing the Fan Assembly Tray").

  4. Using the four T15 Torx screws your removed in step 6, secure the SCSI hard drive peripheral bay front panel to the system (see Figure 4-20).

Figure 4-20. Installing the 1x4 SCSI Backplane

  1. Replace the front cover (see "Replacing the Front Cover").

  2. Replace the back cover (see "Replacing the Back Cover").

  3. Reconnect the system and any attached peripherals to their electrical outlets and turn them on.

  4. Close the bezel (see "Closing the Bezel").

Installing an Internal Tape Drive in the Peripheral Bay

CAUTION: Before you perform this procedure, you must turn off the system and disconnect it from its power source. For more information, read the safety precautions in your System Information document.
CAUTION: Your system may have more than one power supply cable. To reduce the risk of electrical shock, you must disconnect all power supply cables before servicing the system. For more information, read the safety precautions in your System Information document.
CAUTION: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Unpack the tape drive kit.

  2. Open the bezel (see "Opening the Bezel").

  3. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  4. Remove the back cover (see "Removing the Back Cover").

  5. Remove the front cover (see "Removing the Front Cover").

  6. Remove the two peripheral bay front-panel covers (see Figure 4-21).

Figure 4-21. Removing the Peripheral Bay Front-Panel Covers

  1. Raise the following components to the service position:

    • Memory riser cards

    • Peripheral riser card

  2. Remove the fan assembly tray (see "Removing the Fan Assembly Tray").

  3. Slide the microprocessor tray out until the safety latches lock into place (see "Removing the Microprocessor Tray").

  4. Slide the tape drive assembly into its slot in the peripheral bay (see Figure 4-22).

Figure 4-22. Installing the Tape Drive Assembly

  1. Connect the following cables to the tape drive:

    • DC power cable from the PSDB

    • SCSI cable to the SCSI from the I/O riser card

NOTE: SCSI cables connected to the backplane and to the tape drive should be routed under the fan assembly tray.
  1. Replace the microprocessor tray (see "Replacing the Microprocessor Tray").

  2. Reseat the following components:

    • Peripheral riser card

    • Memory riser cards

  3. Replace the fan assembly tray (see "Replacing the Fan Assembly Tray").

  4. If the tape drive is half-height, install one of the front-panel covers above the tape drive (see Figure 4-22).

  5. Replace the front cover (see "Replacing the Front Cover").

  6. Replace the back cover (see "Replacing the Back Cover").

  7. Reconnect the system and any attached peripherals to their electrical outlets and turn them on.

  8. Close the bezel (see "Closing the Bezel").


External SCSI Tape Drive

This subsection describes how to configure and install an external SCSI tape drive.

Installing an External SCSI Tape Drive

CAUTION: Read the safety instructions in your System Information document.
CAUTION: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  2. Prepare the tape drive for installation.

Ground yourself by touching an unpainted metal surface on the back of the system, unpack the drive and controller card, and compare the jumper and switch settings with those in the drive documentation.

See "SCSI Configuration Information" for information on setting the drive's SCSI ID number and enabling termination (if required). Change any settings necessary for your system's configuration.

  1. Connect the tape drive's interface cable to the external SCSI connector on the back of the system.

  2. Secure the connection by tightening the screws on the external SCSI connector.

  3. Reconnect the system and peripherals to electrical outlets, and turn them on.

  4. Perform a tape backup and verification test with the drive as instructed in the software documentation that came with the drive.


Hard Drives

This subsection describes how to install and configure SCSI hard drives in the system's internal hard-drive bays.

The internal hard-drive bays provide space for up to eight 1-inch hard drives. These drives connect to a SCSI backplane board. A SCSI cable connects the backplane board to the RAID controller card.

Before You Begin

Before attempting to remove or install a drive while the system is running, see the documentation for the RAID controller card to ensure that the card is configured correctly to support hot-pluggable drive removal and insertion.

SCSI hard drives are supplied in special drive carriers that fit in the hard-drive bays.

NOTE: You should use only drives that have been tested and approved for use with the SCSI backplane board.

You may need to use different programs than those provided with the operating system to partition and format hard drives. See "Installing and Configuring SCSI Drivers" in the User's Guide for information and instructions.

NOTICE: Do not turn off or reboot your system while the drive is being formatted. Doing so can cause a drive failure.

When you format a high-capacity hard drive, allow enough time for the formatting to be completed. Long format times for these drives are normal. A 9-GB hard drive, for example, can take up to 2.5 hours to format.

Removing a Hard Drive

CAUTION: Read the safety instructions in your System Information document.
NOTICE: Not all operating systems support hot-plug drive installation. See the documentation supplied with your operating system.
  1. Open the bezel (see "Opening the Bezel").

  2. Power down the hard-drive bay and wait until the hard-drive indicator codes on the drive carrier signal that the drive can be removed safely.

If the drive has been online, the drive status indicator will blink green twice per second as the drive is powered down. When all indicators are off, the drive is ready for removal.

  1. Open the hard-drive handle to release the drive (see Figure 4-23).

  2. Slide the hard drive out until it is free of the drive bay (see Figure 4-23).

If you are permanently removing the hard drive, install a blank insert.

  1. Close the front bezel (see "Closing the Bezel").

Figure 4-23. Installing a Hard Drive

  1. If your replacement hard drive does not have a carrier, remove the faulty hard drive from its carrier.

    1. Remove the four screws that secure the drive to the carrier (see Figure 4-24).

    1. Remove the hard drive from the carrier.

Figure 4-24. Removing the Hard Drive From the Carrier

Installing a Hard Drive

CAUTION: Read the safety instructions in your System Information document.
NOTICE: Not all operating systems support hot-plug drive installation. See the documentation supplied with your operating system.
  1. Power down the hard-drive bay.

  2. Open the front bezel (see "Opening the Bezel").

  3. Insert the replacement hard drive into the carrier and install four screws to secure the drive, if applicable.

  4. Open the hard-drive handle (see Figure 4-23).

NOTICE: Do not insert a hard-drive carrier and attempt to lock its handle next to a partially installed carrier. Doing so can damage the partially installed carrier's shield spring and make it unusable. Ensure that the adjacent drive carrier is fully installed.
  1. Insert the hard drive into the drive bay (see Figure 4-23).

  2. Close the hard-drive handle to lock it in place.

  3. Close the front bezel (see "Closing the Bezel").

  4. If the hard drive is new, run the SCSI Controllers test in the system diagnostics.


SCSI Backplanes

The hard-drive bays provide space for up to eight 1-inch SCSI hard drives. These hard drives are connected to a RAID controller card through the primary 1x8 SCSI backplane board. The peripheral bay provides space for four additional 1-inch hard drives which are connected to I/O riser card through the secondary 1x4 SCSI backplane board.

Removing the Primary SCSI Backplane

CAUTION: Read the safety instructions in your System Information document.
  1. Open the bezel (see "Opening the Bezel").

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Remove the back cover (see "Removing the Back Cover").

  4. Remove the front cover (see "Removing the Front Cover").

  5. Raise the following components to the service position:

  6. Remove the fan assembly tray (see "Removing the Fan Assembly Tray").

  7. Remove the hard drives from the hard-drive bays (see "Removing a Hard Drive").

  8. Slide the microprocessor tray out until the safety latches lock into place (see "Removing the Microprocessor Tray").

  9. Disconnect the following backplane cables:

    • The DC power cable from the PWRCONN connector

    • The SCSI cable from the SCSIA connector

    • The SCSI cable from the SCSIB connector, if applicable

  10. Loosen the thumbscrew that secures the backplane to the chassis (see Figure 4-25).

  11. Slide the backplane toward the secondary backplane about 12.7 mm (0.5 inch), then pull the backplane away, off its grounding tabs (toward the back of the system), and out of the system chassis (see Figure 4-25).

Figure 4-25. Removing the Primary and Secondary Backplanes

Replacing the Primary SCSI Backplane

CAUTION: Read the safety instructions in your System Information document.
  1. Align the backplane with the grounding tabs inside the chassis.

  2. Slide the backplane toward the side panel about 12.7 mm (0.5 inch).

  3. Tighten the thumbscrew that secures the backplane to the chassis (see Figure 4-25).

  4. Reconnect the following backplane cables:

    • The DC power cable to the PWRCONN connector

    • The SCSI cable to the SCSIA connector

    • The SCSI cable to the SCSIB connector, if applicable

  5. Slide the microprocessor tray into the chassis until the tray stops (see "Replacing the Microprocessor Tray").

  6. Lift the microprocessor tray handles up and push the tray forward slightly to engage the handle clasps.

  7. Rotate the microprocessor tray handles down until the tray is secured to the front panel.

  8. Reseat the following components:

  9. Replace the fan assembly tray (see "Replacing the Fan Assembly Tray").

  10. Reinstall the hard drives into the hard-drive bays (see "Installing a Hard Drive").

  11. Replace the front cover (see "Replacing the Front Cover").

  12. Replace the back cover (see "Replacing the Back Cover").

  13. Close the bezel (see "Closing the Bezel").

Removing the Secondary SCSI Backplane

CAUTION: Read the safety instructions in your System Information document.
  1. Open the bezel (see "Opening the Bezel").

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Remove the back cover (see "Removing the Back Cover").

  4. Remove the front cover (see "Removing the Front Cover").

  5. Raise the following components to the service position:

  6. Remove the fan assembly tray (see "Removing the Fan Assembly Tray").

  7. Remove the hard drives from the peripheral bay (see "Removing a Hard Drive").

  8. Slide the microprocessor tray out until the safety latches lock into place (see "Removing the Microprocessor Tray").

  9. Disconnect the following backplane cables:

    • The DC power cable from the power connector

    • The SCSI cable from the SCSIA connector

  10. Loosen the thumbscrew that secures the backplane to the chassis (see Figure 4-25).

  11. Slide the backplane toward the primary backplane about 12.7 mm (0.5 inch), then pull the backplane away, off its grounding tabs (toward the back of the system), and out of the system chassis (see Figure 4-25).

Replacing the Secondary SCSI Backplane

CAUTION: Read the safety instructions in your System Information document.
  1. Align the backplane with the grounding tabs inside the chassis.

  2. Slide the backplane toward the side panel about 12.7 mm (0.5 inch).

  3. Tighten the thumbscrew that secures the backplane to the chassis (see Figure 4-25).

  4. Reconnect the following backplane cables:

    • The DC power cable to the power connector

    • The SCSI cable to the SCSIA connector

  5. Slide the microprocessor tray into the chassis until the tray stops (see "Replacing the Microprocessor Tray").

  6. Lift the microprocessor tray handles up and push the tray forward slightly to engage the handle clasps.

  7. Rotate the microprocessor tray handles down until the tray is secured to the front panel.

  8. Reseat the following components:

  9. Replace the fan assembly tray (see "Replacing the Fan Assembly Tray").

  10. Reinstall the hard drives into the hard-drive bays (see "Installing a Hard Drive").

  11. Replace the front cover (see "Replacing the Front Cover").

  12. Replace the back cover (see "Replacing the Back Cover").

  13. Close the bezel (see "Closing the Bezel").


CD and Diskette Drives

The CD and diskette drives are mounted together on a tray that slides in and out of the front panel and connects to an interposer board in the system.

Removing the CD or Diskette Drives

CAUTION: Read the safety instructions in your System Information document.
  1. Open the bezel (see "Opening the Bezel").

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Press the release tab on the CD/diskette drive tray to release the tray from the connector in the system (see Figure 4-26).

  4. Remove the CD/diskette drive tray.

  5. Using a 1/8-inch wide flat-tipped screwdriver, loosen the plastic expansion fasteners that secure the interposer board to the back of the carrier.

  6. Gently pull the interposer board away from the CD drive just far enough to release the connector on the CD drive.

Figure 4-26. Removing and Replacing the CD/Diskette Drive Tray

  1. Using a 1/4-inch nut driver or a Phillips screwdriver, loosen the two hex-head screws located on the right side of the carrier two full turns (see Figure 4-27).

  2. Rotate the CD drive up and to the left, away from the carrier.

Figure 4-27. Removing the CD and Diskette Drives From the Carrier

  1. Carefully remove the flat ribbon cable from the back of the diskette drive.

Do not disconnect the other end of the ribbon cable from the interposer board.

NOTE: If you are replacing the CD drive, it is not necessary to remove the diskette drive from the carrier. Go to the procedure "Replacing the CD or Diskette Drives."
  1. Rotate the diskette drive up and to the left, and lift it away from the carrier.

Replacing the CD or Diskette Drives

CAUTION: Read the safety instructions in your System Information document.
NOTE: If you are installing a replacement CD drive and you did not remove the diskette drive from the carrier, go to step 4.
  1. Install the diskette drive into the CD/diskette drive tray by lowering the left side of the drive into the tray, aligning the pins with the holes on the side of the diskette drive (see Figure 4-27).

  2. Lower the right side of the diskette drive into the tray.

  3. Connect the ribbon cable from the interposer board to the connector on the back of the diskette drive.

  4. Install the CD drive into the CD/diskette drive tray by lowering the left side into the tray, aligning the pins with the holes on the left side of the CD drive.

  5. Lower the right side of the CD drive into the tray, and align the pins on the loosened plate assembly with the holes on the right side of the CD drive.

  6. Tighten the two hex-head screws on the right side of the tray using a 1/4-inch nut driver or Phillips screwdriver.

  7. Press the interposer board into its connector on the CD drive.

  8. Align the interposer board with the bracket on the CD/diskette drive tray.

  9. Install the two expandable fasteners through the interposer board and into the holes in the bracket, and install the plugs to secure the fasteners.

  10. Align the CD/diskette drive tray with the opening in the front panel.

  11. Slide the CD/diskette drive tray into the system until the tray snaps into place (see Figure 4-26).

  12. Connect the system to an electrical outlet and turn the system on, including any attached peripherals.

  13. Close the bezel (see "Closing the Bezel").


RAID Controller Card

Installing a RAID Controller Card

Follow these general guidelines when installing a RAID controller card. For specific instructions, see the documentation supplied with the controller card.

CAUTION: Read the safety instructions in your System Information document.
CAUTION: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Unpack the RAID controller card, and prepare it for installation.

For instructions, see the documentation accompanying the card.

  1. Remove the microprocessor tray (see "Removing the Microprocessor Tray").

  2. Install the RAID controller card (see "Installing an Expansion Card").

If you are connecting the card to internal drives, install the RAID controller card in expansion slot 2 or 3.

  1. Connect the SCSI interface cable as follows, routing it under the fan assembly tray:

    • To operate the SCSI backplane in a 1 x 8 configuration, connect the interface cable to the SCSIA connector on the SCSI backplane board and to the RAID controller card.

    • To operate the SCSI backplane in a 2 x 4 configuration, connect the interface cable to the SCSIB connector on the SCSI backplane board and to the RAID controller card.

To identify the correct RAID controller card connector, see the documentation for the card.

  1. Replace the microprocessor tray (see "Replacing the Microprocessor Tray").

  2. Reconnect the system to an electrical outlet and turn it on.

  3. Install any required SCSI device drivers (see "Installing and Configuring SCSI Drivers" in the User's Guide).

  4. Test the SCSI devices.

Test a SCSI hard drive by running the SCSI Controllers test in the system diagnostics.


Microprocessor Tray

The microprocessor tray must be removed to access the microprocessors and VRMs. The tray must also be removed to gain access to the SCSI backplanes. See Figure 5-4 and Table 5-3 to locate the microprocessor board features.

Removing the Microprocessor Tray

CAUTION: Read the safety instructions in your System Information document.
CAUTION: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Open the bezel (see "Opening the Bezel").

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Remove the back cover (see "Removing the Back Cover").

  4. Remove the front cover (see "Removing the Front Cover").

  5. Raise the following components to the service position:

  6. Remove the fan assembly tray (see "Removing the Fan Assembly Tray").

  7. While grasping the microprocessor handles, press the release levers with your thumbs and rotate the tray handles up until the tray is released from the front panel (see Figure 4-28).

Figure 4-28. Removing and Replacing the Microprocessor Tray

  1. Slide the microprocessor tray out until the safety latches lock into place.

  2. While pressing on the safety latches, pull the microprocessor tray straight out until the tray clears the chassis.

Replacing the Microprocessor Tray

CAUTION: Read the safety instructions in your System Information document.
CAUTION: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Slide the microprocessor tray into the chassis until the tray stops.

  2. Lift the microprocessor tray handles up and push the tray forward slightly to engage the handle clasps.

  3. Rotate the microprocessor tray handles down until the tray is secured to the front panel (see Figure 4-28).

  4. Reseat the following components:

  5. Replace the fan assembly tray (see "Replacing the Fan Assembly Tray").

  6. Replace the front cover (see "Replacing the Front Cover").

  7. Replace the back cover (see "Replacing the Back Cover").

  8. Close the bezel (see "Closing the Bezel").


Microprocessors

To take advantage of future options in speed and functionality, you can add additional microprocessors or replace installed microprocessors.

NOTICE: The additional microprocessors must be of the same type as the primary microprocessor. All microprocessors must also have the same L2 and L3 cache sizes.

Each microprocessor and its associated cache memory are contained in a PGA package that is installed in a ZIF socket on the microprocessor board.

In a single-microprocessor system, the microprocessor must be installed in the CPU1 socket.

NOTE: Microprocessors and their corresponding VRMs must be installed together. A microprocessor and VRM must be installed in the CPU1 and VRM1 sockets, respectively, for the system to operate. To identify the CPU1 and VRM1 sockets, see Figure 5-4.
NOTICE: If a microprocessor socket does not have a microprocessor installed, a heat-sink blank must be installed for that socket.

The following items are included in the microprocessor upgrade kit:

  • A microprocessor

  • A heat sink

  • A VRM, if you are adding additional microprocessors

Adding or Replacing a Microprocessor

CAUTION: Read the safety instructions in your System Information document.
CAUTION: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Remove the microprocessor tray (see "Removing the Microprocessor Tray").

  2. Place the microprocessor tray on a flat surface.

  3. While holding the tab on the side release lever, rotate the lever up until the cover is released from the side of the enclosure (see Figure 4-29).

Figure 4-29. Removing and Replacing the Microprocessor Cover

  1. While holding the front release lever, rotate the lever up until the cover is released from the front of the enclosure (see Figure 4-29).

  2. Remove the cover.

CAUTION: The microprocessor and heat sink can become extremely hot. Be sure the microprocessor has had sufficient time to cool before handling.
NOTICE: Never remove the heat sink from a microprocessor unless you intend to remove the microprocessor. The heat sink is necessary to maintain proper thermal conditions.
  1. Remove the heat sink (see Figure 4-29).

  2. Pull the socket release lever straight up until the microprocessor is released (see Figure 4-30).

Figure 4-30. Removing and Replacing the Microprocessor

NOTICE: Be careful not to bend any of the pins when removing the microprocessor. Bending the pins can permanently damage the microprocessor.
  1. Lift the microprocessor out of the socket and leave the release lever up so that the socket is ready for the new microprocessor (see Figure 4-30).

  2. Unpack the new microprocessor.

If any of the pins on the microprocessor appear bent, see "Obtaining Technical Assistance."

  1. If the release lever on the microprocessor socket is not all the way up, move it to that position now.

  2. Align the gold triangle on the microprocessor (see Figure 4-30) with the triangle on the microprocessor socket.

NOTE: Zero insertion force is needed to install the microprocessor. If the microprocessor is aligned correctly, it should drop into the microprocessor socket.
NOTICE: Positioning the microprocessor incorrectly can permanently damage the microprocessor and the system when you turn on the system. When placing the microprocessor in the socket, be sure that all of the pins on the microprocessor go into the corresponding holes. Be careful not to bend the pins.
  1. Install the microprocessor in the socket (see Figure 4-30).

  2. When the microprocessor is fully seated in the socket, rotate the socket release lever back down until it snaps into place, securing the microprocessor.

  3. Place the new heat sink on top of the microprocessor (see Figure 4-29).

  4. Orient the microprocessor cover as shown in Figure 4-29.

  5. Hook the end of the cover over the retention tabs on the edge of the microprocessor enclosure (see Figure 4-29).

  6. Swing the microprocessor cover down.

  7. Rotate the side release lever down to secure the cover to the side of the microprocessor enclosure (see Figure 4-29).

  8. Rotate the front release lever down to secure the cover to the front of the microprocessor enclosure (see Figure 4-29).

  9. If you are adding additional microprocessors, install the VRM in the corresponding VRM socket, pushing down firmly to make sure that the ejectors engage (see Figure 4-31).

Figure 4-31. Installing the VRM

  1. Replace the microprocessor tray (see "Replacing the Microprocessor Tray").

  2. Reconnect your system and peripherals to their electrical outlets, and turn on the system.

As the system boots, it detects the presence of the new microprocessor(s) and automatically changes the system configuration information in the System Setup program and displays the microprocessor ID number, operating speed, processor bus, and cache information.

  1. Press <F2> to enter the System Setup program, and check that the microprocessor categories match the new system configuration (see "Using the System Setup Program").

  2. Run the system diagnostics to verify that the new microprocessor is operating correctly.

See "Running the System Diagnostics" for information on running the diagnostics and troubleshooting any problems that may occur.


Microprocessor Board

Removing the Microprocessor Board

CAUTION: Read the safety instructions in your System Information document.
  1. Remove the microprocessor tray (see "Removing the Microprocessor Tray").

  2. Loosen the thumbscrew that secures the microprocessor board to the microprocessor tray and slide the board back about 12.7 mm (0.5 inch) and lift the board straight up off the grounding tabs (see Figure 4-32).

  3. Place the microprocessor board on a smooth antistatic surface.

  4. Remove the heat sinks, microprocessors, and VRMs (see "Adding or Replacing a Microprocessor").

Figure 4-32. Removing the Microprocessor Board

Replacing the Microprocessor Board

CAUTION: Read the safety instructions in your System Information document.
  1. Align the microprocessor board with the grounding tabs on the microprocessor tray.

  2. Slide the board forward about 12.7 mm (0.5 inch) and tighten the thumbscrew that secures the board to the microprocessor tray.

  3. Replace the heat sinks, microprocessors, and VRMs (see "Adding or Replacing a Microprocessor").

  4. Replace the microprocessor tray (see "Removing the Microprocessor Tray").


Power Supply Distribution Board

Removing the Power Supply Distribution Board

CAUTION: Read the safety instructions in your System Information document.
  1. Remove the microprocessor tray (see "Removing the Microprocessor Tray").

  2. Remove the power supplies (see "Removing a Power Supply").

  3. Disconnect the following cables from the PSDB (see Figure 4-33 for connector locations):

    • The secondary SCSI backplane power cable connected to J16

    • The primary SCSI backplane power cable connected to J6

    • Power supply cables PS0, PS1, and PS2

  4. Loosen the thumbscrew that secures the PSDB to the chassis (see Figure 4-33).

  5. Slide the PSDB up about 12.7 mm (0.5 inch), and then pull the PSDB away, off its grounding tabs, and out of the system chassis (see Figure 4-33).

Figure 4-33. Removing the PSDB

Replacing the Power Supply Distribution Board

CAUTION: Read the safety instructions in your System Information document.
  1. Align the PSDB with the grounding tabs inside the chassis.

  2. Slide the PSDB down about 12.7 mm (0.5 inch).

  3. Tighten the thumbscrew that secures the PSDB to the chassis (see Figure 4-33).

  4. Reinstall the power supplies (see "Replacing a Power Supply").

  5. Reconnect the following cables to the PSDB (see Figure 4-33 for connector locations):

    • The secondary SCSI backplane power cable connected to J16

    • The primary SCSI backplane power cable connected to J6

    • Power supply cables PS0, PS1, and PS2

  6. Replace the microprocessor tray (see "Removing the Microprocessor Tray").


System Battery

The system battery is a 3.0-volt (V), coin-cell battery. To replace the battery, perform the following steps.

CAUTION: Read the safety instructions in your System Information document.
CAUTION: There is a danger of a new battery exploding if it is incorrectly installed. Replace the battery only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer's instructions.
  1. Enter the System Setup program and, if possible, make a printed copy of the System Setup screens (see "Using the System Setup Program").

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

CAUTION: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Remove the back cover (see "Removing the Back Cover").

  2. Remove the I/O riser card (see "Removing the I/O Riser Card").

  3. Remove the system battery (see Figure 5-2 for the location of the battery).

You can pry the system battery out of its socket with your fingers or with a blunt, nonconductive object such as a plastic screwdriver.

  1. Install the new system battery with the side labeled "+" facing up (see Figure 4-34).

Figure 4-34. Installing the System Battery

  1. Replace the I/O riser card (see "Replacing the I/O Riser Card").

  2. Replace the back cover (see "Replacing the Back Cover").

  3. Reconnect the system and any attached peripherals to their electrical outlets and turn them on.

  4. Enter the System Setup program to confirm that the battery is operating properly (see "Using the System Setup Program").

  5. Enter the correct time and date in the System Setup program's Time and Date settings.

  6. Re-enter any system configuration information that is no longer displayed on the System Setup screens, and then exit the System Setup program.

  7. To test the newly installed battery, power down and disconnect the system from its electrical source for at least an hour.

  8. After an hour, connect the system to its electrical source and turn on the system.

  9. Enter the System Setup program and if the time and date are still incorrect, see "Obtaining Technical Assistance."


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