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Removing and Replacing Parts: Dell PowerEdge 4600 Systems Service Manual

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Removing and Replacing Parts

Dell™ PowerEdge™ 4600 Systems Service Manual

Overview SCSI Backplane Board
Bezel SCSI Cable Strain-Relief Bracket
System Cover Expansion Cards
Control Panel Expansion-Card Insulator
Chassis Intrusion Switch  Voltage Regulator Module
Inside the Chassis Memory Riser Cards
Power Supplies Memory Modules
Cooling Shroud Microprocessors
Fans Assemblies System Board Tray
Cooling Fans System Board
SCSI Backplane Daughter Card Integrated RAID
Peripheral Bay Power Supply Distribution Board
Drives Battery

Overview

The procedures in this guide require that you remove the cover and work inside the system. While working inside the system, do not attempt to service the system except as explained in this manual and elsewhere in Dell documentation. Always follow the instructions closely. Make sure to review all of the procedures in "Safety Instructions" in your System Information document.

This section provides servicing procedures for components inside the system. Before you start any of the procedures in this section, perform the following tasks:

  • Perform the procedures described in "External Visual Inspection."

  • Read the safety information in the System Information document.

When there is no replacement procedure provided, use the removal procedure in reverse order to install the replacement part.

Recommended Tools

You need the following items to perform the procedures in this section:

  • Key to the system keylock

  • #1 and #2 Phillips screwdriver

  • Wrist grounding strap

System Orientation

Figure 1 shows the system orientation. The illustrations in this document are based on the system resting upright on its feet.

Figure 1. System Orientation

1 Rack version
2 Tower version

Bezel

The front bezel has status indicators. Swinging the bezel open provides access to the power switch, diskette drive, CD drive, hard drive(s), and power supplies. You must open or remove the bezel and remove the system cover to gain access to internal components.

Removing the Bezel

  1. Use the system key to unlock the bezel.

  2. Pull the bezel away from the system so that it is perpendicular to the system (see Figure 2).

    Use this position to turn off the system and to perform removal and replacement procedures.

Figure 2. Removing the Bezel

1 Retaining grooves
2 Retaining pins

NOTE: Continue with the rest of the procedure if you want to completely remove the bezel from the front panel. 
  1. Squeeze the retaining pins (see Figure 2).

  2. Rotate the pins upward into the retaining grooves to remove the bezel.

Replacing the Bezel

NOTE: The retaining pins are spring loaded. After rotating the pins downward and releasing the pins, they will automatically be inserted into the retaining hinge. You may need to move the bezel slightly to properly align the pins with the retaining hinge.
  1. Align the two bezel retaining pins with the retaining hinge on the front of the system (see Figure 2).

  2. Rotate the pins downward, and release the pins to attach the bezel to the system.

  3. Swing the bezel closed until it snaps into place.

  4. Using the system key, lock the bezel.


System Cover

The system is enclosed by a front bezel and a cover. To upgrade or troubleshoot the system, remove the system cover to gain access to internal components. The cover is attached to the chassis by three thumbscrews.

Removing the System Cover

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Loosen the three thumbscrews on the front of the system (see Figure 3).

Figure 3. Removing the System Cover

1 Thumbscrews (3)

Replacing the System Cover

  1. Check that no tools or parts are left inside the system and that any cables are routed so that they will not be damaged by the cover.

  2. Fit the cover over the sides of the chassis, and slide the cover forward.

  3. Secure the cover with the three thumbscrews (see Figure 3).

  4. Close the bezel.


Control Panel

The front-panel status LCD is an integral part of the control panel.

Removing the Control Panel

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Remove the system cover.

  4. Remove the peripheral bay.

  5. Remove the bezel connector cable.

  6. Remove the control panel cable.

  7. Using a #2 Phillips screwdriver, remove the two screws that secures the control panel to the chassis (see Figure 4).

  8. Remove the control panel.

Figure 4. Removing the Control Panel

1 Control panel
2 Screws

Replacing the Control Panel

  1. Check that no tools or parts are left inside the system and that any cables are routed so that they will not be damaged by the cover.

  2. Align the control panel to the chassis.

  3. Using a #2 Phillips screwdriver and two screws, secure the control panel to the chassis (see Figure 4).

  4. Reconnect the control panel cable.

  5. Reconnect the bezel connector cable.

  6. Replace the system cover.


Chassis Intrusion Switch

Removing the Chassis Intrusion Switch

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Remove the system cover.

  4. Disconnect the chassis intrusion switch cable from its connector on the system board (see Figure 36).

  5. Grasp the switch and pull the switch straight out to remove it from the chassis retaining clip (see Figure 5).

Figure 5. Removing the Chassis Intrusion Switch

1 Intrusion switch
2 Chassis retaining clip

Replacing the Chassis Intrusion Switch

  1. Check that no tools or parts are left inside the system and that any cables are routed so that they will not be damaged by the cover.

  2. Push the chassis intrusion switch into the chassis retaining clip until it snaps into place (see Figure 5).

  3. Reconnect the chassis intrusion switch cable to its connector on the system board (see Figure 36).


Inside the System

In Figure 6, the system cover and front bezel are removed to provide an interior view of the system.

Figure 6. Inside the System

1 Cooling shroud 
2 Back cooling fan assembly 
3 PCI expansion cards (7) 
4 SCSI backplane board 
5 Power supplies (4) 
6 Hard drives (8)
7  CD/diskette drive 
8 Removable peripheral bay
9 Daughter card
10 Front cooling fan assembly

The system board can accommodate up to seven PCI expansion cards (six PCI or PCI-X cards at 64-bit/33–100 MHz and one PCI card at 32-bit/33 MHz). The system memory is contained on two separate riser cards that must be populated with at least two memory modules each for the system to operate. The peripheral bay provides space for a 3.5-inch diskette drive, a CD drive, and two other devices (two hard drives or one tape drive).

The hard-drive bays provide space for up to eight 1-inch SCSI hard drives. These hard drives are connected to a SCSI host adapter on the system board or on an expansion card, via the SCSI backplane board.

The power distribution board (PDB) provides AC switching, hot-plug logic, and power distribution for the system. The system has two AC power inputs available to support AC power redundancy. The system can operate from either input and automatically switches from a failing AC source. Three hot-pluggable power supplies that are front-loadable and slide into connectors mounted on the PDB provide power to the system board, SCSI backplane board, and internal peripherals. There is an option for a fourth hot-pluggable power supply to provide redundant DC power.

For non-SCSI drives such as the diskette drive and CD drive, an interface cable connects the interposer board, attached to the diskette drive and CD drive, to the system board. For SCSI devices, interface cables connect externally accessible SCSI devices and the SCSI backplane board to a SCSI host adapter either on the system board or on an expansion card. 

For information on the system board jumpers, see "Jumpers and Connectors."


Power Supplies

Removing a Power Supply

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

NOTICE: The power supplies are hot-pluggable. The system requires three power supplies to be installed for the system to operate normally. The system is in the redundant mode when all four power supplies are installed. Remove and replace only one power supply at a time.
  1. Remove the power supply by grasping the power supply handle, pressing down on the release lever, and pulling the power supply straight out to clear the chassis (see Figure 7).

Figure 7. Removing a Power Supply

1 Release lever

Replacing a Power Supply

  1. Install the new power supply by sliding the new power supply into the chassis until it snaps into place.

  2. Close the bezel.


Cooling Shroud

The cooling shroud is attached to the back fan assembly and the memory riser card guide.

Removing the Cooling Shroud

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Remove the system cover.

NOTE: There are cables routed over the cooling shroud through retaining clips. You must remove the cables from the retaining clips before you can remove the cooling shroud.
  1. Remove the cables from the cooling shroud's retaining clips.

  2. Loosen the two thumbscrews securing the cooling shroud to the system (see Figure 8).

  3. Lift the cooling shroud up to clear the memory riser cards and the chassis (see Figure 8).

Figure 8. Removing the Cooling Shroud

1 Thumbscrews (2)

Fan Assemblies

The system includes two fan assemblies containing a total of six fans. The front fan assembly contains two fans and the back fan assembly contains four fans.

Removing the Front Fan Assembly

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Remove the system cover.

  4. Release the fan assembly by pressing and holding the release lever (see Figure 9).

  5. Swing the fan assembly up and then slide it forward to remove it from the hinge bracket.

  6. Disconnect the fan assembly power cable from the front fan connector on the SCSI backplane board (see Figure 18).

Figure 9. Removing the Front Fan Assembly

1 Fan assembly release lever
2 Hinge bracket

Replacing the Front Fan Assembly

  1. Connect the fan assembly power cable to the front fan connector on the SCSI backplane board (see Figure 18).

  2. Place the fan assembly in the hinge bracket and then slide it backward.

  3. Swing the fan assembly down until the release lever snaps into place.

  4. Replace the system cover.

Removing the Back Fan Assembly

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Remove the system cover.

  4. Remove the cooling shroud.

  5. Remove the memory riser cards.

  6. Disconnect the fan assembly power cable from the fan connector (REAR FANS) on the system board (see Figure 36).

  7. Press and hold the release latch and lift the fan assembly straight up to clear the chassis (see Figure 10).

Figure 10. Removing the Back Fan Assembly

1 Fan assembly release lever

Replacing the Back Fan Assembly

  1. Align the fan assembly with the fan assembly guide on the back panel, and push down until the fan assembly is firmly seated and the latch is engaged.

  2. Connect the fan assembly power cable to the fan connector (REAR FANS) on the system board (see Figure 36).

  3. Replace the memory riser cards.

  4. Replace the cooling shroud.

  5. Replace the system cover.


Cooling Fans

The procedures for each individual fan are the same.

Removing a Fan

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
  1. Remove the system cover.

NOTICE: The cooling fans are hot-pluggable. To maintain proper cooling while the system is on, replace only one fan at a time.
  1. Locate the faulty fan and while squeezing the fan release levers, lift the fan straight up to clear the fan assembly (see Figure 11).

Figure 11. Removing a Fan

1 Release levers

Replacing a Fan

  1. Lower the fan into the fan assembly until the fan snaps into position.

  2. Replace the system cover.


SCSI Backplane Daughter Card

A daughter card must be present to operate the SCSI backplane in a 2x4 split backplane configuration.

Removing the SCSI Backplane Daughter Card

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

NOTICE: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Remove the system cover.

  2. Open the retention lever and remove the daughter card (see Figure 12).

  3. Reconfigure the SCSI cable connections to the SCSI backplane as necessary to operate the backplane as a 1x8 split backplane.

  4. Replace the system cover.

  5. Reconnect the system and peripherals to their power sources and turn them on.

Figure 12. Replacing a SCSI Daughter Card

1 Retention lever

Replacing a SCSI Backplane Daughter Card

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

NOTICE: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Unpack the SCSI backplane board daughter card kit.

  2. Remove the system cover.

  3. The daughter card fits between the sides of a card guide above the drive bay. To install the daughter card in the card guide, performing the following steps:

    1. Hold the daughter card by its edges with the component side facing up and the card connector facing the SCSI backplane board (see Figure 12).

    1. Ensure that the retention lever is in the open position.

    2. Position the card in the drive bay so that the notches on the left and right edges of the card are aligned with the tabs on the card guide above the drive bay.

    3. Lower the card into the card guide.

  1. Close the retention lever to slide the daughter card into the SCSI backplane connector and lock the card into place (see Figure 12).

  2. Reconfigure the SCSI cable connections to the SCSI backplane as necessary to operate the backplane as a 2x4 split backplane.

  3. Replace the system cover.

  4. Reconnect the system and peripherals to their power sources and turn them on.


Peripheral Bay

Removing the Peripheral Bay

  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Remove the system cover.

  4. Remove the front fan assembly.

  5. Disconnect the interface cable from the interposer board attached to the CD/diskette drive.

  6. Loosen the thumbscrew that secures the peripheral bay to the chassis (see Figure 13).

NOTE: To slide the peripheral bay backward, you may need to disconnect the power cable on the SCSI backplane board.

Figure 13. Removing the Peripheral Bay

1 Peripheral bay
2 Thumbscrew
  1. While grasping the peripheral bay handle, slide the peripheral bay backward and lift it straight up to clear the chassis.

Replacing the Peripheral Bay

  1. While grasping the peripheral bay handle, lower the peripheral bay into the chassis.

  2. Align the tabs on side of the peripheral bay with the locking slots in the chassis and slide the peripheral bay forward.

  3. Tighten the thumbscrew that secures the peripheral bay to the chassis (see Figure 13).

  4. Connect the interface cable from the system board to the diskette/CD drive interposer board.

  5. Replace the front fan assembly.

  6. Replace the system cover.


Drives

Removing the Diskette/CD Drive

To remove the diskette/CD drive, perform the following steps:

  1. Open the bezel.

  2. Remove the system cover.

  3. Disconnect the diskette/CD drive interface cable from the connector on the interposer board on the back of the diskette/CD drive assembly.

  4. Disconnect any devices installed in the peripheral bay.

  5. Remove the peripheral bay.

  6. Lift the retention latch and slide the diskette/CD drive forward to release the assembly from its mounting clips (see Figure 14).

Figure 14. Removing the Diskette/CD Drive

1 Diskette/CD drive
2 Retention latch 
3 Peripheral bay

Removing a SCSI Hard Drive

Each SCSI hard drive is mounted in a hard-drive carrier.

NOTICE: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
NOTICE: Hot-pluggable hard drives are only supported if the optional integrated RAID controller (or an approved RAID controller card) and appropriate software is installed.

If an approved optional RAID controller and software are installed, hot-pluggable hard drives can be individually shut down and replaced while the system is operating.

To remove a hard drive and its carrier, perform the following steps.

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
  1. If the system does not have an approved RAID controller installed, shut down the system and disconnect the cables.

  2. Open the bezel.

  3. For systems with RAID controllers, shut down the hard drive slot you intend to remove.

    Wait until both SCSI hard-drive indicators on the drive carrier handle are turned off before proceeding.

  4. Open the drive-carrier handle and slide the carrier toward you until it is free of the drive bay (see Figure 15).

Figure 15. Removing the Hard Drive

1 Hard-drive carrier latch
  1. If your replacement hard drive is installed in its carrier, open the handle on the carrier.

  2. If the replacement hard drive has no carrier, remove the faulty hard drive from its carrier:

    1. Remove the four screws that secure the drive to the carrier (see Figure 16).

    2. Remove the hard drive from the carrier.

Figure 16. Removing the Hard Drive From the Carrier

1 Hard-drive carrier 
2 Screws (4)
3 Hard drive

To install a replacement hard drive, perform the following steps:

  1. Insert the replacement hard drive into the carrier and install four screws to secure the drive.

  2. Open the handle on the carrier and install the replacement hard drive and carrier into its slot in the drive bay (see Figure 15). 

  3. Close the handle until it engages the front panel, locking the drive in place.

  4. Close the bezel.

  5. If the drive is a hot-pluggable replacement that has already been prepared, turn on the drive bay and reintegrate the drive.

    If the replacement drive is not a hot-pluggable hard drive, run the system diagnostics to test and prepare the new drive.

Removing Internal Tape Drives

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
NOTICE: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Prepare the controller card and drive for installation.

    Ground yourself by touching an unpainted metal surface on the back of the system, unpack the drive and controller card, and compare the jumper and switch settings with those in the drive documentation. Change any settings necessary for your system's configuration.

  4. Remove the system cover.

  5. Disconnect the cable connected to the interposer board on the peripheral bay.

    This cable is the system board interface cable that connects the interposer board of the diskette/CD drive to the system board.

  6. Remove the peripheral bay.

  7. Open the system board tray to the first service position.

  8. Remove the power cable from tape drive to the power distribution board.

  9. Remove the tape drive's interface cable.

    The interface cable could be connected to system board or an expansion card.

  10. Close the system board tray.

  11. Remove the tape drive's controller card, if applicable.

  12. Using a #2 Phillips screwdriver, remove the four screws that secures the drive to the peripheral bay (see Figure 17).

  13. Remove the tape drive from the peripheral bay.

Figure 17. Removing a Tape Drive

1 Screws (4)
2 Tape drive
  1. Replace the peripheral bay.

  2. Check all cable connections that may have been loosened during this procedure, and arrange cables so that they will not catch on the system cover or block the airflow of the fans or cooling vents.

  3. Replace the system cover.

  4. Reconnect the system to the electrical outlet and turn on the system, including any attached peripherals.


SCSI Backplane Board

The SCSI backplane automatically configures SCSI ID numbers and SCSI termination on individual hard drives, greatly simplifying drive installation. 

The SCSI backplane board has connectors on the front that connect to the eight hard drives. On the back of the SCSI backplane board are connectors for connecting cables to the system board SCSI connectors or to an expansion card connector (see Figure 18). Also on the back of the SCSI backplane board is a DC power connector for connecting a power cable from the power distribution module.

Figure 18. SCSI Backplane Connections

1 Thumbscrew
2 Fan connector
3 Slot 4
4 Slot 5
5 Slot 8
6 Slot 9
7 Slot 3
8 Slot 2
9 Slot 1
10 Slot 0
11 SCSI backplane daughter card connector

Removing the SCSI Backplane Board

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Remove the system cover.

  4. Remove the front fan assembly.

  5. Pull each hard drive carrier partially out of its slot, approximately 2.5 cm (1 inch).

  6. Remove the SCSI backplane daughter card, if applicable.

  7. Disconnect the following cables:

    • The SCSI A cable from the SCSI backplane board

    • The PLANAR cable from the SCSI backplane board

    • The SCSI B cable from the SCSI backplane board, if applicable

    • The DC power cable from the SCSI backplane board

  8. Loosen the thumbscrew that secures the SCSI backplane board to the chassis (see Figure 19).

  9. Slide the SCSI backplane board up about 12.7 mm (0.5 inch), then pull the SCSI backplane board away, off its grounding tabs (toward the back of the system), and out of the system chassis (see Figure 19).

Figure 19. Removing the SCSI Backplane

1 Thumbscrew
2 SCSI backplane Board

Replacing the SCSI Backplane Board

  1. Align the SCSI backplane board with the grounding tabs inside the chassis.

  2. Slide the SCSI backplane board down about 12.7 mm (0.5 inch).

  3. Tighten the thumbscrew that secures the SCSI backplane board to the chassis (see Figure 19).

  4. Reconnect the following cables:

    • The SCSI A cable to the SCSI backplane board

    • The PLANAR cable to the SCSI backplane board

    • The SCSI B cable to the SCSI backplane board, if applicable

    • The DC power cable to the SCSI backplane board

  5. Replace the front fan assembly.

  6. Replace the SCSI backplane daughter card, if applicable.

  7. Replace the hard drives.

  8. Replace the system cover.

  9. Reconnect the system to its electrical outlet, and turn on the system, including any attached peripherals.


SCSI Cable Strain-Relief Bracket

The strain-relief bracket prevents the deflection of cables connected to SCSI expansion cards in your system. Deflection of these cables can damage the expansion cards.

Removing the Strain-Relief Bracket

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
  1. Open the bezel

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Using a #2 Phillips screwdriver, remove the screw that secures the clamping bar to the strain-relief bracket, if applicable.

  4. Disconnect the SCSI cable from the expansion card, if applicable.

  5. Reattach the clamping bar to the bracket using the screw removed in step 2.

  6.  Using a #2 Phillips screwdriver, remove the screw that secures the strain-relief bracket to the back of the system (see Figure 20).

  7. Slide the strain-relief bracket out and up to remove it from the system (see Figure 20).

Figure 20. Removing the SCSI Strain-Relief Bracket

1 Strain-relief bracket
2 Screw

Replacing the SCSI Strain-Relief Bracket

  1. Align the strain-relief bracket with the three slots on the back of the system board tray and slide the bracket into the slots (see Figure 20).

  2. Using a #2 Phillips screwdriver, reinstall the screw that secures the strain-relief bracket to the back of the system board tray.

  3. Using a #2 Phillips screwdriver, loosen the clamping bar screw and reattach any cables (if applicable).

  4. Tighten the clamping bar screw, if applicable.

  5. Reconnect the system to its electrical outlet, and turn on the system, including any attached peripherals.


Expansion Cards

The system has seven fixed PCI or PCI-X expansion slots. See Figure 21 for the location of these slots.

Figure 21. PCI Expansion-Slot Locations

1

Slot 1

2

Slot 2 (Bus A)

3

Slot 3 (Bus A)

4

Slot 4 (Bus B)

5

Slot 5 (Bus B)

6

Slot 6 (Bus C)
7 Slot 7 (Bus C)

Removing an Expansion Card

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
CAUTION: If your system's operating system does not support hot-plug PCI or PCI-X expansion cards or the expansion card itself does not support hot-plug removal, turn off the system, including any attached peripherals, and disconnect the system from its electrical outlet.
NOTICE: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Unlock and open the expansion-card access cover.

  2. Press the switch next to the expansion card that you are removing and wait until the LED turns off.

NOTE: Slot 1 is not a hot-pluggable connector.
  1. Disconnect any cables connected to the card.

  2. To release the expansion card, rotate the latch to the open position (see Figure 22).

  3. Grasp the expansion card by its top corners, and carefully remove it from the expansion-card connector.

  4. If you are removing the card permanently, install a metal filler bracket over the empty card-slot opening.

NOTE: Installing a filler bracket over an empty expansion-card slot is necessary to maintain Federal Communications Commission (FCC) certification of the system. The brackets also keep dust and dirt out of the system and aid in proper cooling and airflow inside the system.
  1. If the card is a SCSI controller, remove any SCSI cables attached to connectors SCSI A and B on the system board (see Figure 36). These cables are routed under the front fan assembly.

  2. Close the expansion-card access cover.

Figure 22. Removing an Expansion Card

1 Expansion-card latch

Replacing an Expansion Card

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
CAUTION: If your system's operating system does not support hot-plug PCI or PCI-X expansion cards or the expansion card itself does not support hot-plug installation, turn off the system, including any attached peripherals, and disconnect the system from its electrical outlet.
  1. Unlock and open the expansion-card access cover.

See the documentation that came with the expansion card for information on configuring the card, making internal connections, or otherwise customizing the card for your system.

NOTICE: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Rotate the expansion-card latch to the open position, and remove the filler bracket from the expansion-card slot (see Figure 22).

  2. If your system's operating system does not support hot-plug expansion cards, turn off the system, including any attached peripherals, and disconnect the system from its electrical outlet.

If your system's operating system does support hot-plug expansion cards, press the switch next to the expansion-card slot and wait until the LED turns off.

  1. Install the expansion card (see Figure 22):

    1. Position the expansion card so that the card-edge connector aligns with the expansion-card connector on the system board.

    1. Insert the card-edge connector firmly into the expansion-card connector until the card is fully seated.

  2. When the card is seated in the connector and the card-mounting bracket is aligned with the brackets on either side of it, close the expansion-card latch.

  3. Connect any cables that should be attached to the card.

See the documentation that came with the card for information about its cable connections.

NOTE: SCSI cables connected from an expansion card to the SCSI backplane board should be routed under the front fan assembly.
NOTE: If there is an expansion card in the other expansion-card slot on that bus and the expansion card that you are installing has a different operating speed, you must also power down the expansion card that is already installed. This will ensure that both expansion cards on that bus will power up at the slower operating speed.
  1. Press the switch next to the expansion card that you installed and wait until the LED turns green.

If you turned off your system in step 3 due to your system's operating system not supporting hot-plug expansion cards, close the expansion-card access cover, reconnect the system to its electrical outlet, including any attached peripherals, and turn on the system.

  1. Close the expansion-card access cover.


Expansion-Card Insulator

Removing the Expansion-Card Insulator

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Remove the system cover.

  4. Remove the front fan assembly.

  5.  Remove the cooling shroud.

  6. Remove the memory riser cards.

  7. Loosen the three thumbscrews that secure the expansion-card bracket to the chassis and remove the bracket from the system (see Figure 23).

  8. Loosen the thumbscrew that secures the system board to the chassis and slide the system board forward 6.3 mm (0.25 inch).

  9. Lift the expansion-card insulator straight up to remove it from the system.

Figure 23. Removing the Expansion-Card Insulator

1 Thumbscrews (3)
2 Expansion-card bracket
3 Expansion-card insulator

Replacing the Expansion-Card Insulator

  1. Align the expansion-card insulator so that the insulator slides down over the expansion-card connectors.

  2. Slide the system board backward 6.3 mm (0.25 inch).

  3. Tighten the thumbscrew that secures the system board to the chassis.

  4. Replace the expansion-card bracket and tighten the three thumbscrews that secures the bracket to the chassis (see Figure 23).

  5. Replace the memory riser cards.

  6. Replace the cooling shroud.

  7. Replace the front fan assembly.

  8. Replace the system cover.

  9. Reconnect the system to its electrical outlet, and turn on the system, including any attached peripherals.


Voltage Regulator Module

Removing the VRM

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
 
  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the power cord from its power source.

  3. Remove the system cover.

  4. Removing the cooling shroud.

  5. Locate the VRM connector into which you will install or replace a VRM.

  6. Pull out on the release latches on each end of the VRM connector to release the VRM from its connector (see Figure 24).

  7. Remove the VRM from its connector.

Figure 24. Voltage Regulator Module Removal

1

Voltage regulator module (VRM)

2 VRM connector
3 Alignment key
4 Release latches (2)

Replacing the VRM

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
 
  1. Install the VRM in to its connector.

  2. Push in on the release latches on each end to the VRM connector so that the latches engage securing the VRM to the connector (see Figure 24).

  3. Replace the cooling shroud.

  4. Replace the system cover.

  5. Reconnect the system to its electrical outlet, and turn on the system, including any attached peripherals.


Memory Riser Cards

The system contains two memory riser cards. Each card contains up to six memory modules.

Removing the Memory Riser Cards

  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Remove the system cover.

  4. Remove the cooling shroud.

  5. Grasp the memory riser card by the extractor tabs, located on the top corners of the card, and lift it straight up to clear the chassis (see Figure 25).

Figure 25. Removing the Memory Riser Cards

1

Memory riser card

Replacing the Memory Riser Cards

  1. Position the memory riser card so that the card-edge connector is aligned with the riser card connector on the system board.

  2. Insert the card-edge connector firmly into the memory riser card connector until the card is fully seated.

  3. Replace the cooling shroud.

  4. Replace the system cover.


Memory Modules

The memory modules are contained on two memory riser cards. Each riser card has six memory module sockets. Between the two memory riser cards, the system can accommodate from 512 MB to 12 GB of registered memory modules. The memory module sockets on each riser card are arranged in pairs (A and B) on three banks (1–3). Memory modules must be installed in at least one bank on each memory riser card for the system to operate. The memory modules should be installed starting with bank 1 and ending with bank 3 (see Figure 26). Each bank on each memory riser card must contain the same memory module size. For example, if bank 1 on one riser card contains 128-MB memory modules, bank 1 on the other riser card must also contain 128-MB memory modules.

To obtain the desired total memory for your system, you may need to install memory modules of different sizes. This is supported as long as the memory modules installed in each bank are the same size and the largest size is installed in bank 1. For example, if you wanted the total memory in your system to be 6 GB, each memory riser card configuration could be as follows:

Memory Riser Card A

Memory Riser Card B

Bank 1 = 2 GB

Bank 1 = 2 GB

Bank 2 = 1 GB

Bank 2 = 1 GB

Memory Upgrade Kits

The system is upgradable to 12 GB by installing combinations of 128-, 256-, 512-MB, and 1-GB registered memory modules. You can purchase memory upgrade kits as needed.

NOTE: The memory modules must be PC-1600 compliant (200 MHz).

Memory Module Installation Guidelines

Memory module sockets are arranged in pairs, labeled A and B on each memory riser card. A pair of sockets on each memory riser card forms a single memory bank. See Figure 26 to identify the sockets on a memory riser card.

When you install memory modules, follow these guidelines:

  • You must install memory modules in matched sets of four, two in each memory riser card.

  • Install a identical memory modules in sockets A and B for bank 1 before installing memory modules in sockets bank 2.

Figure 26. Memory Module Sockets

1

BANK1 A

2 BANK1 B
3 BANK2 A
4 BANK2 B
5 BANK3 A
6 BANK3 B

Table 1. Sample Memory Module Configurations

Total Desired
Memory

BANK1

BANK2

BANK3

A

B

A

B

A

B

512 MB

128 MB

128 MB

None

None

None

None

1 GB

128 MB

128 MB

128 MB

128 MB

None

None

1 GB

256 MB

256 MB

None

None

None

None

2 GB

512 MB

512 MB

None

None

None

None

4 GB

512 MB

512 MB

512 MB

512 MB

None

None

4 GB

1 GB

1 GB

None

None

None

None

6 GB

1 GB

1 GB

512 MB

512 MB

None

None

12 GB

1 GB

1 GB

1 GB

1 GB

1 GB

1 GB

NOTE: This table is a sample configuration of just one memory riser card. For the total desired memory, you must configure both riser cards identically with the same memory module sizes.

Performing a Memory Upgrade

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
NOTICE: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Remove the system cover.

  4. Remove the cooling shroud.

  5. Remove the memory riser cards.

  6. Install or replace the memory module pairs on each memory riser card as necessary to reach the desired memory total (see Figure 27).

See Figure 26 for the memory module socket locations on each memory riser card.

  1. Replace the memory riser cards.

  2. Replace the cooling shroud.

  3. Replace the system cover, reconnect the system to the electrical outlet, and turn on the system.

After the system completes the POST routine, it runs a memory test.

The system detects that the new memory does not match the system configuration information, which is stored in NVRAM. The monitor displays an error message that ends with the following words:

Press <F1> to continue; <F2> to enter System Setup

  1. Press <F2> to enter the System Setup program, and check the System Memory setting in the system data box.

The system should have already changed the value in the System Memory setting to reflect the newly installed memory.

  1. If the System Memory value is incorrect, one or more of the memory modules may not be installed properly. Repeat steps 1 through 4 again, checking to make sure that the memory modules are firmly seated in their sockets.

  2. Run the system memory test in the system diagnostics.

Removing Memory Modules

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
NOTICE: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Remove the system cover.

  4. Remove the cooling shroud.

  5. Remove the memory riser cards.

  6. Locate the memory module sockets on each memory riser card in which you will remove memory modules (see Figure 26).

  7. Press down and outward on the memory module socket ejectors until the memory module pops out of the socket (see Figure 27).

Figure 27. Removing Memory Modules

1

Memory module

Replacing Memory Modules

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
NOTICE: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Remove the system cover.

  4. Remove the cooling shroud.

  5. Remove the memory riser cards.

  6. Locate the memory module sockets on each memory riser card in which you will install a memory module (see Figure 26).

  7. Press down and outward on the memory module socket ejectors, as shown in Figure 27, to allow the memory module to be inserted into the socket.

  8. Align the memory module's edge connector with the alignment key, and insert the memory module in the socket (see Figure 27).

The memory module socket has an alignment key that allows the memory module to be installed in the socket in only one way.

  1. Press down on the memory module with your thumbs while pulling up on the ejectors with your index fingers to lock the memory module into the socket (see Figure 27).

When the memory module is properly seated in the socket, the memory module socket ejectors should align with the ejectors on the other sockets with memory modules installed.

  1. Repeat steps 6 through 9 of this procedure to install the remaining memory modules.

  2. Perform steps 7 through 12 of the procedure in "Performing a Memory Upgrade."


Microprocessors

To take advantage of future options in speed and functionality, you can add a second microprocessor or replace either the primary or secondary microprocessor.

NOTICE: The second microprocessor must be of the same type as the first. If the two microprocessors are different speeds, both will operate at the speed of the slower microprocessor.

Each microprocessor and its associated cache memory are contained in a PGA package that is installed in a ZIF socket on the system board. A second ZIF socket accommodates a secondary microprocessor.

In a single microprocessor system, the microprocessor must be installed in the PROCESSOR_1 socket.

The following items are included in the microprocessor upgrade kit:

  • A microprocessor

  • A heat sink

  • Two securing clips

  • A VRM, if adding a second microprocessor

Removing a Microprocessor

NOTICE: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Remove the system cover.

  4. Remove the cooling shroud.

  5. Press down and pivot the securing clip latch to release the clips from the retaining tabs on the ZIF socket (see Figure 28).

  6. Remove the securing clips.

CAUTION: The microprocessor and heat sink can become extremely hot. Be sure the microprocessor has had sufficient time to cool before handling.
NOTICE: Never remove the heat sink from a microprocessor unless you intend to remove the microprocessor. The heat sink is necessary to maintain proper thermal conditions.

Figure 28. Removing a Heat Sink

1

Securing clip latch

2 Release latches 
3 Heat sink
4 Microprocessor
  1. Remove the heat sink.

  2. Pull the socket release lever straight up until the microprocessor is released (see Figure 29).

  3. Lift the microprocessor out of the socket and leave the release lever up so that the socket is ready for the new microprocessor.

NOTICE: Be careful not to bend any of the pins when removing the microprocessor. Bending the pins can permanently damage the microprocessor.

Figure 29. Removing a Microprocessor

1

Microprocessor

2 Microprocessor socket
3 Release lever

Replacing a Microprocessor

  1. Unpack the new microprocessor.

  2. If the release lever on the microprocessor socket is not all the way up, move it to that position now.

  3. Align the gold triangle on the microprocessor (see Figure 30) with the triangle on the microprocessor socket.

NOTE: Zero insertion force is needed to install the microprocessor. If the microprocessor is aligned correctly, it should drop into the microprocessor socket.

Figure 30. Pin 1 Identification

1

Gold triangle

  1. Install the microprocessor in the socket (see Figure 31).

NOTICE: Positioning the microprocessor incorrectly can permanently damage the microprocessor and the system when you turn on the system. When placing the microprocessor in the socket, be sure that all of the pins on the microprocessor go into the corresponding holes. Be careful not to bend the pins.
  1. When the microprocessor is fully seated in the socket, rotate the socket release lever back down until it snaps into place, securing the microprocessor.

Figure 31. Replacing a Microprocessor

1

Gold triangle on the microprocessor

2 Triangle on the microprocessor socket
  1. Place the new heat sink on top of the microprocessor (see Figure 32).

  2. Orient the securing clips as shown in Figure 32.

Figure 32. Replacing a Heat Sink

1

Securing clip latch

2 Release latches 
3 Heat sink
4 Microprocessor
  1. Hook the end of the clips without the latch to the tab on the edge of the socket.

  2. Push down and pivot the securing clip latch until the hole on the clip latches onto the ZIF socket tab.

  3. If you are adding a second microprocessor, install the VRM in the VRM_P2 socket, pushing down firmly to make sure that the latches engage.

  4. Replace the cooling shroud.

  5. Replace the system cover.

  6. Reconnect your system and peripherals to their electrical outlets, and turn on the system.

  7. Press <F2> to enter the System Setup program, and check that the PROCESSOR 1 and PROCESSOR 2 categories match the new system configuration.

As the system boots, it detects the presence of the new microprocessor and automatically changes the system configuration information in the System Setup program. If you installed a second microprocessor, the following message is displayed:

Two 1.8 GHZ Processors, Processor Bus: 400 MHz, L2 cache 0 KB Advanced

If only one microprocessor is installed, the following message is displayed:

One 1.8 GHz Processor, Processor Bus: 400 MHz, L2 cache 0 KB Advanced

  1. Run the system diagnostics to verify that the new microprocessor is operating correctly.


System Board Tray

The system board tray must be opened to install the RAID battery.

Opening the System Board Tray

  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Remove the system cover.

  4. Remove the front fan assembly.

  5. Remove the cooling shroud.

  6. Open the system board tray latch (see Figure 33).

Figure 33. Opening the System Board Tray

1

System board tray latch

2 System board tray retaining pin
  1. While grasping the system board tray handle, pull the system board tray retaining pin (see Figure 33), and slide the tray out until the retaining pin locks in the first position.

  2. Disconnect the following cables:

  • Power distribution board power cables from system board connectors POWER 1, POWER 2, and POWER 3 (see Figure 36)

  • The control panel cable from the control panel mounted on the front panel

  • The intrusion switch cable from the system board (see Figure 36)

  • The interposer cable from the interposer board on the diskette/CD drives

  • Any cables from the peripheral bay, if applicable

  • Any cables connected to the system board connectors SCSI A, SCSI B, and BACKPLANE (see Figure 36)

  1. While grasping the system board tray handle, pull the system board tray retaining pin (see Figure 33), and slide the tray out until the retaining pin locks in the second position.

Closing the System Board Tray

  1. While pulling the system board tray retaining pin, slide the tray forward until the retaining pin locks in the first position (see Figure 33).

  2. Reconnect the following cables:

  • Any cables connected to the system board connectors SCSI A, SCSI B, and BACKPLANE (see Figure 36)

  • Any cables to the peripheral bay, if applicable

  • The intrusion switch cable to the system board

  • The interposer cable to the interposer board on the diskette/CD drives

  • The control panel cable to the control panel mounted on the front panel

  • The power distribution board power cables to system board connectors POWER 1, POWER 2, and POWER 3 (see Figure 36)

  1. While pulling the system board tray retaining pin, slide the tray forward until the retaining pin locks in the second position.

  2. Close the system board tray locking latch (see Figure 33).

  3. Replace the cooling shroud.

  4. Replace the front fan assembly.

  5. Replace the system cover.

  6. Reconnect the system to the electrical outlet and turn on the system, including any attached peripherals.

Removing the System Board Tray

  1. Open the system board tray.

  2. While grasping the system board tray handle, pull the system board tray retaining pin, and slide the tray out until it clears the chassis (see Figure 34).

Figure 34. Removing the System Board Tray

1

Power-supply distribution board cables

2 System board tray

Replacing the System Board Tray

  1. While grasping the system board tray handle, align the system board tray with the tray rails inside the chassis, and slide the tray in until the retaining pin locks in to position (see Figure 34).

  2. Close the system board tray.


System Board

Removing the System Board

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Remove the system cover.

  4. Remove the front fan assembly.

  5.  Remove the cooling shroud.

  6. Remove the memory riser cards.

  7. Remove the back fan assembly.

  8. Remove the expansion cards.

  9. Remove the RAID key, if applicable.

  10. Remove the RAID memory module, if applicable.

  11. Disconnect the following cables:

  • Power distribution board power cables from system board connectors POWER 1, POWER 2, and POWER 3 (see Figure  36).

  • The control panel cable from the control panel mounted on the front panel.

  • The intrusion switch cable from the system board (see Figure  36).

  • The interposer cable from the interposer board on the diskette/CD drives.

  • Any cables from the peripheral bay, if applicable.

  • Any cables connected to the system board connectors SCSI A, SCSI B, and BACKPLANE (see Figure  36).

  1. Remove the expansion-card insulator.

  2. Carefully lift the system board out of the chassis (see Figure 35).

    Ensure that you lift the system board evenly and do not twist it.

Figure 35. Removing the System Board

1

Thumbscrew

2 System board
  1. Place the system board on a smooth, antistatic surface.

  2. Remove the microprocessors.

  3. Remove the VRM(s).

Replacing the System Board

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
  1. Press the system board evenly onto all the grounding tabs on the floor of the chassis.

  2. Replace the expansion-card insulator.

  3. Replace the microprocessors.

  4. Replace the voltage regulator modules (VRMs).

  5. Check to ensure the system board jumpers and switches are set to the same settings as the board you removed.

  6. Replace the back fan assembly.

  7. Replace the memory riser cards.

  8. Replace the expansion cards.

  9. Replace the RAID key, if applicable.

  10. Replace the RAID memory module, if applicable.

  11. Connect the following cables:

  • Power distribution board power cables to system board connectors POWER 1, POWER 2, and POWER 3 (see Figure 36)

  • The control panel cable to the control panel mounted on the front panel

  • The intrusion switch cable to the system board (see Figure 36)

  • The interposer cable to the interposer board on the diskette/CD drives

  • Any cables to the peripheral bay, if applicable

  • Any cables connected to the system board connectors SCSI A, SCSI B, and BACKPLANE (see Figure 36)

  1. Replace the cooling shroud.

  2. Replace the front fan assembly.

  3. Replace the system cover.

  4. Reconnect the system to the electrical outlet and turn on the system, including any attached peripherals.

System Board Features

Figure 36 defines the system board features. Use this figure when replacing your system board or components that attach to the system board.

Figure 36. Removing the System Board

1

Parallel and COMn connectors (PARALLEL and COMn)

2 Keyboard and mouse connectors (KYBD and MOUSE)
3 USB connectors (2) and NIC connector (10/100 ENET)
4 NIC connector (1 Gb) (ENET_1GB)
5 Video connector (VGA)
6 Back fan assembly connector (REAR FANS)
7 Back-panel system status indictor connector (CYCLOPS)
8 PCI 1 connector (PCI_1)
9 PCI 2 through 7 connectors (PCI_n)
10 Memory riser card A and B connectors (MECA and MECB)
11 RAID memory module connector (RAID_DIMM)
12 Chassis intrusion switch connector (INTRUSION)
13 SCSI B connector (SCSI_B)
14 SCSI backplane connector (BACKPLANE)
15 Control-panel connector (CNTL_PNL)
16 Jumpers
17 SCSI A connector (SCSI_A)
18 RAID battery connector (RAID_BAT)
19 Power 3 connector (POWER3)
20 RAID key connector (RAID_KEY)
21 Power 1 connector (POWER1)
22 Power 2 connector (POWER2)
23 Microprocessor 1 (PROCESSOR_1)
24 Microprocessor 2 (PROCESSOR_2)
25 SCSI C connector (SCSI_C)
26 Microprocessor 1 VRM connector (VRM_P1)
27 I/O connector (IOCONN)
28 System battery (BATTERY)
29 Microprocessor 2 VRM connector (VRM_P2)

Integrated RAID

The integrated RAID option adds three components to the system board: a RAID hardware key, a RAID memory module, and a RAID memory backup battery module, located beneath the system board. You must turn off the system power and disconnect the power cords before replacing any of these three components.

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
NOTICE: See "Protecting Against Electrostatic Discharge" in the safety instructions in your System Information document.
NOTICE: To avoid possible data loss, back up all data on the hard drives before changing the mode of operation of the integrated SCSI controller from SCSI to RAID.
  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Remove the system cover.

  4. Remove the cooling shroud.

  5. Remove the memory riser cards.

  6. Push the ejectors on the RAID_DIMM memory module socket down and outward, as shown in Figure 37, to allow the memory module to be inserted into the socket.

    See Figure 36 for the location of the RAID memory module connector.

Figure 37. Installing a RAID Memory Module

1

Memory module

2 Memory module notches
3 Ejectors (2)
4 Alignment keys (2)
5 Memory module connector
  1. Align the memory module's edge connector with the alignment keys, and insert the memory module in the socket (see Figure 37).

The memory module socket has two alignment keys that allow the memory module to be installed in the socket in only one way.

NOTE: The RAID controller memory module must be an unbuffered memory module, rated to run at 100 MHz or faster. Do not substitute registered memory modules such as those used for system memory.
  1. Press on the memory module with your thumbs while pulling up on the ejectors with your index fingers to lock the memory module into the socket.

  2. Insert the RAID hardware key into its socket on the system board (see Figure 36) and secure the key with the latches on each end of the socket (see Figure 38).

Figure 38. Installing the RAID Hardware Key

1

RAID hardware key

2 Release latches (2)
  1. Install the RAID battery.

  2. Replace the memory riser cards.

  3. Replace the cooling shroud.

  4. Replace the system cover.

  5. Reconnect the system to the electrical outlet and turn on the system, including any attached peripherals.

  6. Enter the System Setup program and verify that the setting for the SCSI controller has changed to reflect the presence of the RAID hardware.

  7. Install the RAID software.

    See the RAID controller documentation for more information.

Replacing the RAID Battery

  1. Open the system board tray.

  2. Hook the front edge of the battery assembly onto the slot in the bay, and then snap the back edge of the battery assembly into place so that the battery lies flat (see Figure 39).

Figure 39. Replacing the RAID Battery

1

RAID battery

2 Release clip
  1. Connect the battery cable to the RAID battery connector (RAID_BAT) on the system board (see Figure 36).

  2. Close the system board tray.

Removing the RAID Battery

  1. Open the system board tray.

  2. Disconnect the battery cable from the RAID battery connector (RAID_BAT) on the system board (see Figure 36).

  3. Press the release clip on the RAID battery and lift it straight up to clear the system (see Figure 39).

  4. Close the system board tray.


Power-Supply Distribution Board

Removing the Power-Supply Distribution Board

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
caution.gif (709 bytes) CAUTION: Avoid touching the cable connectors on the power-supply distribution board. Wait 10 to 20 seconds after disconnecting the power cord before removing the power supply or coming into contact with the PSDB components or connectors.
  1. Open the bezel.

  2. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  3. Remove the system cover.

  4. Remove the cooling shroud.

  5. Remove the front fan assembly.

  6. Remove the power supplies.

  7. Open the system board tray.

  8. Disconnect the following DC power cables from the PSDB:

  • The power cable connector labeled PWR1 from the PSDB connector

  • The power cable connector labeled PWR2 from the PSDB connector

  • The power cable connector labeled PWR3 from the PSDB connector

  • The SCSI backplane power cable connector from the PSDB connector

  1. Using a #2 Phillips screwdriver, remove the screw that secures the PSDB cover to the chassis and remove the PSDB cover (see Figure 40).

  2. Disconnect the two AC input cables from the PSDB connectors (see Figure 40).

  3. Disconnect the two AC power indicator cables from the PSDB connectors (see Figure 40).

  4. Using a #2 Phillips screwdriver, remove the two screws that secures the PSDB to the chassis (see Figure 40).

  5. Slide the PSDB back about 6.3 mm (0.25 inch).

  6. Lift the PSDB out of the system chassis.

Figure 40. Removing the Power-Supply Distribution Board (PSDB)

1 PSDB
2 PSDB screws (2)
3 DC power cables
4 PSDB cover screw
5 PSDB cover

 

Replacing the Power-Supply Distribution Board

  1. Lower the PSDB onto all the grounding tabs on the floor of the chassis. 

  2. Slide the PSDB forward about 6.3 mm (0.25-inch).

  3. Using a #2 Phillips screwdriver, replace the two screws that secures the PSDB to the chassis (see Figure 40).

  4. Reconnect the two AC power indicator cables to the PSDB connectors.

  5. Reconnect the two AC input cables to the PSDB connectors.

  6. Lower the PSDB cover into the chassis (see Figure 40).

  7. Using a #2 Phillips screwdriver, replace the screw that secures the PSDB cover to the chassis (see Figure 40).

  8. Reconnect the following DC power cables to the PSDB:

  • The power cable connector labeled PWR1 to the PSDB connector

  • The power cable connector labeled PWR2 to the PSDB connector

  • The power cable connector labeled PWR3 to the PSDB connector

  • The SCSI backplane power cable connector to the PSDB connector

  1. Close the system board tray.

  2. Replace the power supplies.

  3. Replace the front fan assembly.

  4. Replace the cooling shroud.

  5. Replace the system cover.

  6. Reconnect the system to the electrical outlet and turn on the system, including any attached peripherals.


Battery

The system battery maintains system configuration, date, and time information in a special section of memory when you turn off the system. The operating life of the battery ranges from 2 to 5 years, depending on how you use the system (for example, if you keep the system on most of the time, the battery gets little use and thus lasts longer). You may need to replace the battery if an incorrect time or date is displayed during the boot routine along with the following or similar message:

Time-of-day not set -- please run SETUP program

Strike the F1 key to continue, F2 to run the setup utility

or

System CMOS checksum bad -- Run SETUP

Strike the F1 key to continue, F2 to run the setup utility

or

Invalid configuration information -- please run SETUP program

Strike the F1 key to continue, F2 to run the setup utility

To determine if the battery needs replacing:

  1. Re-enter the time and date through the System Setup program.

  2. Open the bezel.

  3. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet for a few hours.

  4. Reconnect the system to the electrical outlet and turn on the system, including any attached peripherals.

  5. Enter the System Setup program.

    If the date and time are not correct in the System Setup program, replace the battery.
NOTE: Some software may cause the system time to speed up or slow down. If the system seems to operate normally except for the time kept in the System Setup program, the problem may be caused by software rather than by a defective battery.
NOTE: If the system is turned off for long periods of time (for weeks or months), the NVRAM may lose its system configuration information. This situation is not caused by a defective battery.

You can operate the system without a battery; however, the system configuration information maintained by the battery in NVRAM is erased each time you shut down the system. Therefore, you must re-enter the system configuration information and reset the options each time the system initializes until you replace the battery.

Removing the Battery

The battery is a 3.0-volt (V), coin-cell CR2032-type battery. 

CAUTION: Read the safety instructions in your System Information document.
CAUTION: Before you perform this procedure, you must turn off the system and disconnect it from its power sources. For more information, see the safety precautions in your System Information document.
CAUTION: There is a danger of a new battery exploding if it is incorrectly installed. Replace the battery only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer’s instructions.
  1. Enter the System Setup program and, if possible, make a printed copy of the System Setup screens.

  2. Open the bezel.

  3. Turn off the system, including any attached peripherals, and disconnect the system from the electrical outlet.

  4. Remove the system cover.

  5. Remove the cooling shroud.

  6. Remove the VRMs.

NOTICE: To avoid damage to the battery connector, you must firmly support the connector when installing or removing a battery.
  1. Remove the battery (see Figure 36 for the battery location).

Support the battery connector by holding it firmly on the positive side (see Figure 41). While pressing the battery toward the positive end of the connector, pull the securing tabs on the negative side outward slightly and pivot the battery up and out of the connector. 

Replacing the Battery

caution.gif (709 bytes) CAUTION: Read the safety instructions in your System Information document.
 

NOTICE: To avoid damage to the battery connector, you must firmly support the connector when installing or removing a battery.
  1. Install the new battery (see Figure 41).
  1. Support the battery connector by holding it firmly at the positive side.
  1. With the battery side labeled "+" facing up, slide the battery under the securing tabs on the positive side of the connector.
  1. Press the battery straight down into the connector until the battery snaps into place.

Figure 41. Removing/Replacing the Battery

1 Positive side of battery connector
2 Battery (positive side up)
3 Securing tabs on negative side of connector (2)
  1. Replace the VRMs.

  2. Replace the cooling shroud.

  3. Replace the system cover.

  4. Reconnect the system to the electrical outlet and turn on the system, including any attached peripherals.

  5. Enter the System Setup program to confirm that the battery is operating properly.

  6. In the System Setup program, enter the correct time and date and re-enter any system configuration information that is no longer displayed on the System Setup screens, and then exit the System Setup program.

  7. To test the newly installed battery, power down and disconnect the system from the electrical outlet for at least an hour.

  8. After an hour, connect the system to an electrical outlet and turn on the power.

  9. Enter the System Setup program and if the time and date are still incorrect, replace the system board.

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