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Removing and Replacing Parts: Dell Dimension L Series Reference

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Removing and Replacing Parts: Dell™ Dimension™ L Series Reference

Overview Hard-Disk Drive
Precautionary Measures Power Supply and Fan Assembly
Recommended Tools Control Panel
Cover Expansion Cards
Rotating the Power Supply DIMMs
Bezel Heat Sink
3.5-Inch Front Panel Insert Microprocessor
Upper 3.5-Inch Drive Battery
Lower 3.5-Inch Diskette Drive System Board
5.25-Inch Drive

Overview

Unless otherwise noted, each of the following procedures assumes:

  • You have the recommended tools.

  • You have performed the steps in "Precautionary Measures."

  • You have removed the computer cover.

  • You can replace or reinstall a part by performing the removal procedure in reverse order.

Precautionary Measures

Before you remove or replace parts in the system, read the following caution for your personal safety and to prevent damage to the system from electrostatic discharge (ESD).

Caution.gif (941 bytes) CAUTION FOR YOUR PERSONAL SAFETY AND PROTECTION OF THE EQUIPMENT.

Before you start to work on the system, perform the following steps in the sequence listed:

  1. Turn off your computer and all devices.

  2. Ground yourself by touching an unpainted metal surface at the back of the computer before touching anything inside your computer.

  3. While you work, periodically touch an unpainted metal surface on the computer to dissipate any static electricity that might harm internal components.

  4. Disconnect any devices connected to the computer, including the monitor, from their electrical outlets to reduce the potential for personal injury or shock. Also, disconnect any telephone or telecommunication lines from the computer.

  5. Disconnect the power cable to your computer, and then press the power button to ground the system board.

After you remove or replace parts in the system, observe the following notice to prevent damage to the system:

NOTICE: Make sure that all other system cables are connected before connecting the computer to its electrical outlet.

Recommended Tools

  • Small flat-blade screwdriver

  • Wide flat-blade screwdriver

  • #1 and #2 Phillips-head screwdrivers

  • 1/4-inch nut driver

  • Tweezers or long-nose pliers

  • Wrist grounding strap

Cover

1 Release latch
2 Computer cover

To remove the computer cover, perform the following steps.

NOTICE: To avoid inadvertently damaging the system board, be sure you that disconnect the system from the electrical outlet, disconnect the power cable from the back of the chassis, and press the power button before removing the computer cover. This system continues to receive a small amount of power when the system is turned off and attached to an electrical outlet (the system-board power indicator is on when power is detected).
  1. Face the front of the chassis. Place your left hand on the left side of the chassis. Push back the release latch at the top back edge of the chassis to release the computer cover into your left hand.

  2. Lift the cover out from the curves at the bottom of the chassis.

    Caution.gif (941 bytes) CAUTION: To prevent cuts, keep your hands clear of the metal edges on the chassis and fan guard as you slide the cover back.

To replace the computer cover, perform the following steps:

  1. Check all cable connections, especially those that might have come loose during your work. Fold cables and unused connectors out of the way so that they do not catch on the computer cover or interfere with airflow inside the computer.

  2. Check to see that no tools or extra parts (including screws) are left inside the computer.

  3. Place the chassis upright with the front facing you. Align the computer cover so that its bottom hooks fit in the chassis curves.

  4. Lift up the cover, making sure to keep the bottom hooks aligned with the curves in the chassis.

  5. Gently squeeze the right and left sides of the computer together until the cover clicks into position.

Rotating the Power Supply

1 Release latch
2 Power supply
3 Cable retainer
  1. Remove the computer cover.

  2. Lay the computer on its side.

  3. Press the release latch while lifting the power supply. Rotate the power supply out of the chassis while keeping the power cables clear.

  4. When you rotate the power supply back into the chassis, gently lift the cable retainer and hold the drive cables out of the way.

  5. Rotate the power supply into position until its release latch clicks.

  6. Wrap the drive cables along the top of the latch in the retainers, as shown in the following figure.
1 Cable retainer
2 Drive power cables
3 Power supply

Bezel

1 Bezel release tab
2 Retaining hooks

To remove the bezel, perform the following steps:

  1. Remove the computer cover.

  2. While facing the front of the computer, press in the bezel release tab the top of the chassis.

  3. Swing the bezel away from the chassis, disengage the two retaining hooks at the bottom of the bezel, and carefully pull it away from the chassis.

  4. To replace the bezel, fit the two bezel retaining hooks into their corresponding slots on the chassis. Rotate the bezel toward the chassis until the bezel latches into position.

3.5-Inch Front Panel Insert

1 Insert
2 Tabs (2)
3 Release tab

To remove a 3.5-inch insert, perform the following steps:

  1. Remove the bezel.

  2. From the back of the bezel, press the release tab to the side.

  3. Rotate the insert toward you, and remove it from the bezel.

Upper 3.5-Inch Drive

1 Drive bay plate

To remove the upper 3.5-inch drive plate and install a new drive, perform the following steps:

  1. Remove the bezel.

  2. Remove the 3.5-inch front panel insert.

  3. Rotate the power supply away from the system board. While holding the power supply, place the computer in the upright position.

  4. Remove the metal plate covering the bay by using a screwdriver to pop out the metal plate from the left or right side of the chassis.

  5. Remove the extra rails from the inside front of the chassis.

  6. Install the rails on the sides of the drive.

    The rails are marked “L” for installation on the left side of the drive and “R” for the right side of the drive.


  7. Slide the drive assembly into the drive bay.

  8. Connect the power supply cable and drive interface cables to the drive.

Lower 3.5-Inch Diskette Drive

1 Drive-release rail tabs (2)

To remove the 3.5-inch diskette drive from the lower bay, perform the following steps:

  1. Remove the bezel.

  2. Rotate the power supply away from the system board.

  3. While holding the power supply, place the computer in the upright position.

  4. Disconnect the power and interface cables from the back of the diskette drive.

  5. Press the two drive-release rail tabs, and slide the drive out of the drive bay.

Before you install the new drive, install the drive-release rails on the sides of the replacement diskette drive.


5.25-Inch Drive

1 Drive-release rail tabs (2)

To remove the 5.25-inch drive, perform the following steps:

  1. Remove the bezel.

  2. Rotate the power supply away from the system board.

  3. While holding the power supply, place the computer in the upright position.

  4. Disconnect the power and interface cables from the back of the drive.

  5. Press the two drive-release rail tabs, and slide the drive out of the drive bay (see Figure 8).

Before you install the new drive, install the drive-release rails on the sides of the replacement drive.


Hard-Disk Drive

1 Screws (2)
2 Clip
3 Hard-disk drive

To remove the primary hard-disk drive, perform the following steps:

  1. Remove the bezel.

  2. Rotate the power supply away from the system board.

  3. While holding the power supply, place the computer in the upright position.

  4. Remove the two screws securing the hard-disk drive to the front of the chassis.

  5. Release the clip that secures the drive to the chassis, and rotate the drive out of the chassis.

  6. Disconnect any cables attached to the drive.

  7. Remove the existing drive from the bay.

To reinstall the primary hard-disk drive, perform the following steps.

NOTICE: When you reinstall the hard-disk drive, make sure that the control panel wires are not caught underneath the hard-disk drive.

  1. Orient the new drive with its circuit board facing the front of the chassis.

  2. Press the drive between the two brackets until the drive is secured by the clip.

  3. Secure the drive to the front of the chassis with the two screws you removed.

  4. Connect the power supply cable and the hard-disk drive interface cable to the new drive.

Power Supply and Fan Assembly

R_R10.gif (19219 bytes)
1 Power-supply retaining clips
2 Power supply and fan assembly

To remove the power supply and fan assembly, perform the following steps:

  1. Disconnect the AC power cable from the computer.

  2. Remove the computer cover.

  3. Rotate the power supply away from the system board.

  4. Disconnect the DC power cables from the POWER and OPTIONAL POWER connectors on the system board.

  5. Disconnect the DC power cables from all the drives.

  6. Press the power-supply retaining clips and lift the power supply and fan assembly out of the chassis.

Control Panel

R_R11.gif (20393 bytes)
1 Control panel assembly
2 Mounting tabs

To remove the control panel, perform the following steps:

  1. Remove the bezel.

  2. Disconnect the control panel from the system board.

  3. Press the mounting tabs to release the control panel and remove the control panel assembly.

Expansion Cards

R_R12.gif (19869 bytes)
1 Card-edge connector
2 Expansion card
3 Expansion-card connector
4 Expansion-card mounting bracket and screw

To install an expansion card, perform the following steps:

  1. Remove the computer cover.

  2. Rotate the power supply.

  3. Choose an expansion-card connector for the card.

  4. Unscrew and remove the metal filler bracket that covers the card-slot opening for the expansion slot you intend to use.

  5. Insert the expansion card firmly into the expansion-card connector.
  6. Align the cutouts in the card-edge connector with the crossbars in the expansion card connector. Gently rock the connector until it is fully seated.

  1. When the card is firmly seated in the connector, secure the card-mounting bracket with the screw you removed.

To remove an expansion card, perform the following steps:

  1. Remove the computer cover.

  2. Rotate the power supply.

  3. Disconnect any cables connected to the card.

  4. Remove the screw from the card-mounting bracket.

  5. Grasp the card by its top corners, and ease it out of its connector.

  6. If you are removing the card permanently, install a metal filler bracket over the empty card-slot opening in the chassis.
note.gif (515 bytes) NOTE:  Installing filler brackets over empty card-slot openings is necessary to maintain Federal Communications Commission (FCC) certification of the system. The brackets also keep dust and dirt out of your computer.

DIMMs

R_R13.gif (7926 bytes)
1 Securing clips (2)

To remove a dual in-line memory module (DIMM), press down and out on the securing clips at each end of the socket. The DIMM should pop up allowing you to lift it out of the socket.

R_R14.gif (19628 bytes)
1 Securing clips (2)
2 Cutout

To install a DIMM, perform the following steps:

  1. Remove the computer cover.

  2. Rotate the power supply.

  3. Press outward on the securing clips at each end of the DIMM socket to release the clips (step 1 in the preceding figure).

  4. Align the cutouts on the edge connector of the DIMM with the crossbars in the central groove of the socket (step 2 in the preceding figure).

  5. Insert the DIMM straight down into the socket, making sure that it fits into the vertical guides in the clips at each end of the socket (step 3 in the preceding figure).

  6. Press firmly until the DIMM snaps into place.
NOTICE: Do not press near the middle of the DIMM. Doing so could break the module.

If you have inserted the DIMM correctly, the tabs on the securing clips will snap into the cutouts at each end of the DIMM.


Heat Sink

r_r15.gif (14793 bytes)
1 Heat sink and fan assembly
2 Heat-sink securing clip
3 Microprocessor
4 Microprocessor socket
5 Heat-sink securing tab

The heat sink in your system will be one of those pictured in the preceding figure. To remove and replace the microprocessor and heat sink, perform the following steps:

  1. Remove the computer cover.

  2. Rotate the power supply.

  3. Locate the microprocessor socket on the system board.

  4. Release the metal clip that secures the heat sink and fan assembly to the microprocessor socket. Then remove the heat sink and fan assembly from the microprocessor chip.

  5. Disconnect the fan from the system board.

  6. Remove and replace the microprocessor chip from the socket.

  7. Unpack the heat sink and fan assembly included in your upgrade kit.

NOTICE: Ground yourself by touching an unpainted metal surface on the back of the computer.

  1. Peel the release liner from the adhesive tape that is attached to the bottom of the heat sink and fan assembly.

  2. Replace the heat sink and fan assembly by performing the following steps:

NOTICE: When you install the heat sink and fan assembly, make sure that the heat sink is flat against the surface of the processor while you are installing the clip. If the heat sink becomes tilted when you install the clip, excess heat can damage the processor.

  1. Place the heat sink and fan assembly on top of the microprocessor chip.

  2. Orient the securing clip and hook the shorter side of the clip over the tab on the top edge of the microprocessor socket.

  3. Press down on the top to the fan to snap the clip over the tab on the bottom edge of the microprocessor socket.

  4. Connect the fan to the system board.
  1. Replace the computer cover, and then reconnect your computer and peripherals to their electrical outlets and turn them on.

    As the system boots, it detects the presence of the new microprocessor and automatically changes the system configuration information in the system setup program.

  1. Enter the system setup program, and confirm that the Processor Type and Processor Speed options correctly identify the newly installed microprocessor.

Microprocessor

r_r16.gif (10324 bytes)
1 Microprocessor chip
2 Release lever
3 Microprocessor socket

NOTICE: Be careful not to bend any of the pins when you remove the microprocessor chip from its socket. Bending the pins can permanently damage the microprocessor chip.

Your microprocessor socket is a zero insertion force (ZIF) socket with a lever-type handle that secures the chip in (or releases it from) the socket.

  1. To remove the chip, pull the microprocessor-socket release lever out to unlock it and then straight up until the chip is released.

  2. Remove the chip from the socket. Leave the release lever extended so that the socket is ready for the new microprocessor.

NOTICE: Ground yourself by touching an unpainted metal surface on the back of the computer.

NOTICE: Be careful not to bend any of the pins when you unpack the microprocessor. Bending the pins can permanently damage the microprocessor.

  1. Unpack the new microprocessor.

  2. If any of the pins on the chip appear to be bent, obtain technical assistance.

  3. Align the pin-1 corner of the microprocessor chip with the pin-1 corner of the microprocessor socket, as shown in the following figure.

NOTE: You must identify the pin-1 corner to correctly position the chip.

The pin-1 corner of the microprocessor is the beveled corner. The pin-1 corner of the socket, labeled "1," is the front-left corner of the socket as you face the back of the computer.

r_r17.gif (9944 bytes)
1 Pin-1 corners of chip and socket aligned
  1. Install the microprocessor chip in the socket (as shown in the preceding figure) by performing the following steps.

NOTICE: You must position the microprocessor chip correctly in the socket to avoid permanent damage to the chip and the computer when you turn on the system.

  1. If the release lever on the microprocessor socket is not all the way out, move it to that position now.

  2. With the pin-1 corners of the chip and socket aligned, align the pins on the chip with the holes in the socket.

  3. Set the chip lightly in the socket and make sure that all pins are headed into the correct holes. Because your system uses a ZIF microprocessor socket, you do not need to use force, which could bend the pins if the chip is misaligned. When the chip is positioned correctly, press it with minimal pressure to seat the microprocessor in the socket. Be careful not to bend the pins.

  4. When the chip is fully seated in the socket, pivot the microprocessor-socket release lever back toward the socket until it snaps into place, securing the chip.

Battery

r_r18.gif (7964 bytes)
1 Battery
2 Battery socket

 

Caution.gif (941 bytes) CAUTION: There is a danger of the new battery exploding if it is incorrectly installed. Replace the battery only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer's instructions.

To remove the 3-volt (V), CR2032 coin-cell battery, perform the following steps:

  1. Make a copy of the screens in the system setup program. Enter the system setup program, and print (by pressing the <Print Screen> key) or copy the system configuration information from the system setup screens.

  2. Remove the computer cover.

  3. Rotate the power supply.

  4. Pry the battery out of its socket with your fingers or with a blunt, nonconductive object such as a plastic screwdriver.

To replace the battery, perform the following steps:

  1. Install the new battery with the "+" side facing up.

  2. Rotate the power supply back into place, replace the computer cover, and reconnect your computer and devices to their electrical outlets and turn them on.

  3. Reboot the computer system, press <Del> when the blue Dell logo screen appears to enter the system setup program, and restore the correct settings.

System Board

r_r19.gif (24724 bytes)
1 System-board retaining clip
2 System board
3 Standoffs
  1. If possible, enter the system setup program and print the system setup screens by pressing the <Print Screen> key before you turn off the computer because you will have to restore the configuration information after the system board is replaced.

  2. Remove the computer cover.

  3. Remove the power supply.

  4. Disconnect any cables connected to expansion cards, and remove these expansion cards.

  5. Disconnect all internal cables from the system board.

  6. Remove the heat sink assembly.

  7. Remove the microprocessor.

  8. Remove the DIMMs.

  9. Push the system-board retaining clip until it disengages.

  10. Slide the system board forward until is no longer held by the standoffs that secure the system board to the chassis.
note.gif (515 bytes) NOTE: You may need to slide the board toward the front of the computer to clear the hooked standoffs before you can lift the board from the computer.
  1. Carefully lift the system board out of the input/output (I/O) gasket and remove the board from the computer. The I/O gasket is on the back of the computer where all of the input and output ports are located (see the system board).

When you install a replacement system board, angle the back of the board downward and carefully align the connectors on the back edge of the board with the cutouts in the I/O gasket. When properly aligned, the board connectors slide into the I/O gasket as you lower the board into position in the chassis and reseat it on the standoffs. Lock the board in place with the system-board retaining clip.

After you install the replacement system board, replace the microprocessor, the heat sink, the DIMMs, and the expansion cards that you removed from the old system board.

To configure the system after you install a replacement board, perform the following steps:

  1. Install the jumper plug on pins 2 and 3 of configuration jumper J7A1 to select Maintenance mode operation.

  2. Replace the computer cover, and start the system.

    The computer automatically starts the system setup program, adds the Maintenance option to the menu bar, and displays the Maintenance screen.

  3. Select Clear All Passwords, and press <Enter> twice.

  4. Press <F10> to exit the system setup program and save any changes you made.

  5. Turn off the system, remove the computer cover, and replace the jumper plug on pins 1 and 2 of configuration jumper J7A1 to select Normal mode operation.

  6. Replace the cover, and start the system.

  7. Re-enter the system setup program, and reset the system configuration information.

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